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fix broken exhaust pipe

by Telly Kiehn I Published 4 years ago Updated 3 years ago

Repairing a Broken Exhaust Pipe

  1. Cut out the Rusted Pipe. Be sure the vehicle is cool to the touch, and then use your cutter to cut out the rusted portion of your ...
  2. Slide on the Gasket Clamps. Take your gasket clamps, which should be the screw locking variety, large enough to reach around your exhaust, and slide two on ...
  3. Secure the Exhaust Piping. ...

Part of a video titled How I fixed a broken exhaust pipe! - YouTube
0:04
2:44
And what I thought of was a Coke in some aluminum foil tape some wire and I thought okay I'll hookMoreAnd what I thought of was a Coke in some aluminum foil tape some wire and I thought okay I'll hook up get this put together so all you do is cut the coke into lengths.

Full Answer

How much does it cost to fix the exhaust pipe?

To throw in the labor, you should be prepared to spend $125 to $350 for the labor and parts if you were to replace the exhaust pipe only. Most independent shops charge around $80 to $90 an hour, so it should cost. Large section of exhaust pipe replaced 100.00 at repair shop.

How do you replace exhaust pipe?

© DPA New start in a new city: After the change of location from Frankfurt with a new concept, Germany's IAA motor show is taking place in Munich until September 12. Sven Hoppe/dpa The car industry has been electrified.

How to repair an exhaust pipe?

Part 1 of 1: Repairing your exhaust pipe

  1. Raise the vehicle off the ground. Use the floor jack to raise just the drivers side of the vehicle, keeping the tires on the passenger side on the ...
  2. Locate the exhaust leak on the vehicle. Put on safety glasses and slide under the vehicle to visually inspect your exhaust system with a flashlight.
  3. Prepare the exhaust surface for repair. ...

More items...

How to find and fix a broken pipe under slab?

What to do if you have got a leaking pipe under your house

  1. Establish the location of the leak The first step is to establish where the leak (s) are located. ...
  2. Arm yourself with numerous quotes and information Once the presence and location of a leak have been confirmed, the next step is the repair. ...
  3. Decide on the best repair strategy for your situation

Can you repair a broken exhaust pipe?

However, if the issue is a small leak or damaged muffler, you can patch the leak or replace the muffler using common hand tools. Small leaks can be repaired using exhaust tape or repair epoxy. Seriously damaged exhausts may need to be cut off and replaced completely by a mechanic.

How much does it cost to fix a broken exhaust pipe?

The average cost for exhaust pipe replacement is between $85 and $106. Labor costs are estimated between $80 and $100 while parts are priced at $6. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location.

How can I fix my exhaust without welding?

1:144:45Exhaust repair without welding - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd we'll put some sealant some exhaust system joint crack sealer on the joint reassemble it andMoreAnd we'll put some sealant some exhaust system joint crack sealer on the joint reassemble it and clamp it down with some clamps.

Can I drive with a broken exhaust pipe?

1. The Toxic Exhaust. The possibility of toxic exhaust fumes leaking into your car's ventilation system represents the largest reason for not driving with a broken or damaged muffler. You put yourself and others in serious - and potentially fatal - danger if this occurs while you drive.

Can you duct tape an exhaust pipe?

No, duct tape is not a safe option for repairing damaged exhaust mufflers or exhaust pipes. Duct tape is made out of cotton mesh, and is covered with a type of plastic called polyethelyne, with a rubber-based adhesive underneath. When it gets hot, duct tape melts and becomes flammable.

Can you weld a cracked exhaust pipe?

3:294:14Cracked Exhaust Pipe Repair: Welding a Broken Expansion ...YouTubeStart of suggested clipEnd of suggested clipSo we ground everything down and out of what we could fortunately. It's fixed the crack is gone itMoreSo we ground everything down and out of what we could fortunately. It's fixed the crack is gone it doesn't look the best but it'll do.

Can I JB Weld my exhaust?

JB Weld ExtremeHeat is perfect for making repairs on all manner of high-heat parts, including exhaust manifolds, mufflers, catalytic converters, exhaust pipes, engine blocks, fireplaces, smokers/fireboxes, and many more crack-prone items.

Can I use aluminum foil on my exhaust?

Next put the aluminum foil around the can, sealing off, as much as possible, all openings that will let exhaust gases, and therefore noise, escape. Don't be stingy with the foil. Wrap a few turns around the repair, then wrap wire tightly around the foil to hold it in place.

Is it better to weld or clamp exhaust?

Welding provides you with a stronger bond than a clamp can and will last the pipe's lifetime. The downside of welding is that you need specialized skills and tools. If you don't have the tools, you will need professional assistance.

Does a broken exhaust affect acceleration?

Decreased Power and Acceleration If you have a problem with your exhaust, it will begin to affect the performance of your engine. You won't be able to accelerate as well or as quickly, and you won't get the same power when you do accelerate. This problem will continue to worsen if you do not address the exhaust leak.

Will exhaust leak hurt engine?

If you think you have an exhaust leak, it's best to get it looked at and repaired as soon as possible. If left unresolved, it will dramatically hinder the overall performance of your car. Over time, it can also lead to major damage in the engine and other important automotive systems.

How long can you go with an exhaust leak?

If you had a 5mm diameter hole in your exhaust manifold, you wouldn't want to drive your car anywhere unless you were wearing ear defenders. Until enough gets into the cabin and you make a fatal mistake. Unfortunately the answer is "as long as you live".

What to do if you have a broken exhaust pipe?

The first thing you need to do when you suspect you have a leaky or broken exhaust pipe is to jack your vehicle up and ensure the job is resting on a concrete floor, then place jack stands underneath the car. Give the exhaust some time to cool down and then proceed to inspect the damage.

Why do you need to fix your exhaust pipe?

One of the reasons you should consider fixing your exhaust pipe right away is fuel economy . The exhaust serves as a critical part of the vehicle that helps to remove fumes. So, if there is an issue with the exhaust of your car, you should expect a reduction in fuel efficiency.

How many clamps does a flex pipe have?

Flex pipes usually have two clamps. So, after you slide the flex pipe over one side of the cut exhaust pipe, connect the other part of the exhaust pipe. Now, fix the exhaust clamp, one on each side of the exhaust pipe, on top of the flex pipe. At this point, the sound of your vehicle should be better.

Why does my exhaust pipe break?

It could also be a result of rusting, which would weaken the strength of the exhaust pipe and cause it to break easily.

Why does my exhaust leak?

Many things can cause exhaust to start leaking or get broken. One of them is rusting. Over time, exhaust pipes get rusty, as with other metals. The rust can make the metal weaker and cause it to break when the bottom of your car accidentally hits a pothole, speed bump, or a massive solid object.

What is the last gas you should inhale?

And carbon monoxide is the last gas that you or your passengers should ever inhale. It can cause dizziness, headache, and death. So, always make sure your exhaust pipe is in order before you hit the road. You can have a professional check your exhaust, together with other parts of your vehicle occasionally.

Can you use epoxy to seal a hole in an exhaust pipe?

Keep in mind that if you don’t use a patch, then you won’t have a perfect seal. So, yes, you can fix your exhaust pipe without welding it, and it would last for a considerable period.

How to fix a bent pipe?

To fix a bent pipe, your local auto parts store may lend you a pipe shaper tool to restore the pipe to its original shape. Also, make sure you have the necessary installation hardware like muffler clamps and/or U-bolts. When replacing parts, keep your system configuration within state and federal regulations.

How to stop a car from rolling?

Park your car in a well-ventilated area. Raise your vehicle and set it on jack stands or wheel ramps. Set the emergency brakes and block the wheels on the ground to prevent the vehicle from rolling. Block the front or rear wheels with wooden blocks to prevent the car from rolling while you work underneath.

Do you have to replace a muffler?

Often, you don't have to replace a whole pipe or muffler. Still, you need to fix the problem as soon as possible to prevent it from spreading and keep poisonous exhaust gases from entering the passenger area of your vehicle. With a few tools and the proper safety precautions, you can save a lot of money by patching, joining, ...

Can you replace a whole muffler?

Over time, water and acid content in exhaust gases combine to eat system components, leading to rusted, broken or leaking pipes and mufflers. Often, you don't have to replace a whole pipe or muffler.

Make Your Initial Assessment

Before you start going to work, you need to assess the situation. While you might be eager to get started and repair your issue, you need to examine the region around the exhaust pipe you’re looking to repair.

Repairing Your Pipe Takes Patience

Because this is a common enough issue that many auto owners take into their own hands, there are a lot of commercial exhaust repair kids available. Follow the instructions carefully so that you’re able to replace or repair your muffler or pipes in a way that lasts for a while.

Preparing Your Car for Replacement

If it looks like the repairs are going to require you to get serious about replacing a section of broken or rusted pipe, you need to prepare your car.

Replacing a Section of Pipe

When it’s time to replace a section of pipe, you need to start by cutting off the piece that needs to go. The best tool for the job is going to be either a hacksaw, exhaust pipe cutter, or a tubing cutter with a chain.

Step 1: Materials and Tools

This is a fairly simple job (it only took me half an hour), but you do need some specialist materials:

Step 2: Find Your Problem

Easy. If your exhaust isn't snapped through, but is still blowing, then you will be able to hear it - your car will sound as if the engine gained an extra couple of litres. If you can't see the hole, just move your hand along beside the exhaust until you feel the breeze of escaping fumes - feel along both sides, above (if you can) and below, but be careful, the exhaust pipe gets a lot hotter than you'd think..

Step 3: Inside or Outside?

Unfortunately, my exhaust broke at an odd-shaped bit which meant I had to fix it from the inside out.

Step 4: Fixing

Although the rolled can completed the exhaust, and took the weight of the looser section, it was not secure enough to move the car, nor was it fume-tight. I needed to pull the loose section up tight against the fixed section. I put one jubilee clip around the loose section of exhaust, and threaded the second clip through the first, then around the protruding part of the fixed section. Tightening the first clip provided a firm anchor point, then tightening the second clip pulled the broken ends tight together. I then smeared the joint in copious quantities of exhaust fixing paste and left it to set. Unfortunately, I have not found any tool more effective for getting the paste in the right place than the human finger.

Step 5: Caveat

This is a bodge job.

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