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why is my new concrete chipping

by Vinnie Berge MD Published 3 years ago Updated 2 years ago

Some factors that can lead to stamped concrete chipping include:

  • The quality of the concrete mix or concrete was not mixed properly
  • The method used to apply the stamped concrete
  • The surface that the stamped concrete is applied to
  • How concrete stamping was done
  • How deep the stamping is done
  • The finishing coat wasn’t applied properly
  • The amount of moisture is in the environment. ...

More items...

If your driveway surface has spalling concrete, the most likely cause is an installation mistake. Common mistakes include adding too much water to the mix, to make it easier to pour; sprinkling the surface of the concrete with water, to extend finishing time; and not curing the concrete properly after installation.Jun 24, 2019

Full Answer

Why is my concrete flatwork Chipping?

Causes If your concrete flat work is chipping or flaking off on top, there are 3 likely causes: Too much water added in the concrete truck, aka, higher slump. Contractors will order and pour this mixture for several reasons, it is easier to work with and provides a very smooth finish.

Why is my concrete chipping/peeling?

Another cause of chipping/peeling is when the surface of the concrete dries faster than the layer underneath it during construction. This prevents the concrete from completely curing and results in a porous surface. When subjected to high use, stress, or freeze-thaw cycles, the surface peels.

Why does stamped concrete chip?

Stamped concrete is a wonderful decorative surface, but often it does not hold up well. There are a lot of things that can go wrong with stamped concrete, and those factors can cause the surface to chip. Some factors that can lead to stamped concrete chipping include: The quality of the concrete mix or concrete was not mixed properly

How do you fix a chip in a concrete driveway?

Prepare the surface of the driveway by removing any loose concrete chips from the surface of the driveway and then cleaning the surface completely. Degrease the surface of the driveway where the chips are located along with the area surrounding the chip with a retail degreasing solution applied with a squeegee.

Is Chipping new concrete normal?

Spalling concrete is a common problem where part of the surface peels, breaks or chips away. Also known as scaling, it is the result of a weak surface that is susceptible to damage.

What causes chips in new concrete?

When the temperature drops below freezing, moisture in the concrete tends to expand, creating internal pressure. Over the course of a winter, or over the course of years, as the internal pressure rises and falls, it stresses the surface layer of the concrete, which leads to spalling.

Can you fix chipping concrete?

2:244:15How to Fix a Chip in Concrete | A DIY Guide - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou'll need to get a small amount of a concrete vinyl patching compound like this one these areMoreYou'll need to get a small amount of a concrete vinyl patching compound like this one these are available off the shelf at your local big box store.

How do you keep concrete from chipping?

Proper Concrete Practices Can Avoid Surface ScalingSpalling concrete slab.Freezing and thawing cycles can cause concrete to spall.“Medium Scaling” near a joint.Air entrained mix.Don't overwork over-wet concrete.Spraying Curing Compound.Terrain should slope away from slab.

Why does top layer of concrete flake?

Damage will show up when the concrete is exposed to ice or snow which then melts and penetrates into the concrete and freezes. Frozen water expands about 10%, pushing the thin, weak top layer upwards causing the layer to peel off (known as spalling).

Can you overwork concrete?

Never overwork or over finish the surface of any exposed concrete slab. This brings too much fine material to the surface, works out the designed air entrainment*, and will weaken the surface of the slab leaving the top of slab more vulnerable to freeze/thaw damage and sheet scaling*.

Can you smooth out concrete after it dries?

It is possible to smooth concrete after it dries, but in many cases, it requires a fresh layer of concrete over the top of the dried surface. This can allow you to keep the surface smooth and even, even though the concrete is completely dry.

What does spalling concrete look like?

Spalling concrete can look like round or oval depressions along surfaces or joints. Spalling tends to be most common in cold climates when de-icing chemicals are applied or when seasonal freeze-thaw cycles damage the concrete.

Is there a sealer for concrete?

There are two main types of concrete sealers: film-forming sealers and penetrating sealers. Film-forming sealers include acrylics, epoxies, and urethanes that form a coating on the surface of the concrete. Film-forming sealers, especially acrylics, are more susceptible to wear and will need to be reapplied frequently.

What causes concrete scaling?

Concrete slabs exposed to freezing and thawing in the presence of moisture and/or deicing salts are susceptible to scaling. Most scaling is caused by: The use of non-air-entrained concrete or too little entrained air. Adequate air entrainment is necessary for protection against freezing and thawing damage.

Is My Spalling Concrete Foundation Serious?

It’s true that concrete chipping can be either cosmetic or structural. If it’s cosmetic, you can probably fix it easily; if it’s structural, the fi...

Why is My Concrete Wall or Foundation Chipping?

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What Is Chipping Concrete?

The first thing to learn about is what chipping concrete means. Concrete chipping, also called “spalling” or “scaling,” is what happens when the to...

How Do I Repair Spalling in Concrete Block Basement Walls and Other Areas?

If you have spalling, you don’t just have to handle the problem. In fact, spalling has a few different repair options available. The option that wo...

What is chipping concrete?

Concrete chipping, also called “spalling” or “scaling,” is what happens when the top layer of concrete starts to flake off, revealing the concrete underneath. This can be either cosmetic or structural. It’s important to know the difference between the two.

Why is chipping outside more common than inside?

It’s more likely that you have structural problems if you’re experiencing internal chipping rather than external chipping because the problems are more likely to run deeper and be in your foundation.

How does freeze thaw cycling affect concrete?

Here’s how freeze-thaw cycling can impact you. If you have water in or around your concrete, that water can freeze as the area around the concrete freezes. When it freezes, it expands, thereby putting pressure on the concrete and chipping off pieces.

What to do if your concrete is spalling?

If your concrete spalling is only on the surface and isn’t caused by any underlying problems, you may be able to invest in concrete resurfacing. That means adding additional concrete to the top of the current concrete, usually a small patch, that will maintain the concrete’s strength.

How wide is a crack in a concrete foundation?

Foundation cracks may need attention as soon as they’re wider than a sixteenth of an inch.

Is chipping concrete structural or cosmetic?

This can be either cosmetic or structural. It’s important to know the difference between the two. When looking at chipping concrete, you must know whether it’s a cosmetic or structural problem. A cosmetic problem doesn’t really have an impact while a structural problem is something you need to address immediately.

Can concrete chipping be structural?

It’s true that concrete chipping can be either cosmetic or structural. If it’s cosmetic, you can probably fix it easily; if it’s structural, the fix could be much more difficult. The ability to tell the two apart is crucial for your concrete.

Why is My Stamped Concrete Chipping?

Stamped concrete is a wonderful decorative surface, but often it does not hold up well. There are a lot of things that can go wrong with stamped concrete, and those factors can cause the surface to chip. Some factors that can lead to stamped concrete chipping include:

Why Is My Stamped Concrete Flaking?

Stamped concrete is a popular construction material for driveways, walkways, and other outdoor surfaces for which a durable, low-maintenance surface is desired. It can be created by applying wet concrete to an area and then using a concrete stamp to create the desired pattern. After the concrete dries, it can be sealed.

Possible Causes of Stamped Concrete Flaking

The concrete was not properly mixed. When the concrete is not properly mixed, it will have a tendency to crack. The concrete needs to have the proper mix of cement and water for it to cure properly.

What happens when concrete is exposed to ice?

Damage will show up when the concrete is exposed to ice or snow which then melts and penetrates into the concrete and freezes. Frozen water expands about 10%, pushing the thin, weak top layer upwards causing the layer to peel off (known as spalling).

Why does concrete peel?

2) A second reason for peeling is when the surface of the concrete dries faster during installation than the layer below it. This prevents the concrete from curing completely and creates a weak surface. The surface then peels when it is exposed to high use, stress or freeze-thaw.

Can you use penetrating sealer on concrete?

We recommend the use of a penetrating sealer which will significantly reduce the potential for peeling on new concrete and slow down the damage on older concrete. There is no product that can prevent a week surface from peeling eventually. No reputable sealer manufacturer will guarantee that their product will prevent or completely stop ...

Why is my concrete flaking?

When the temperature drops below freezing, moisture in the concrete tends to expand, creating internal pressure. Over the course of a winter, or over the course of years, as the internal pressure rises and falls, it stresses the surface layer of the concrete, which leads to spalling.

Can crumbling concrete be repaired?

The Cure for Crumbling Concrete Steps As long as the steps are structurally sound—meaning, they’re not spalling, flaking, or broken all the way through—you can repair most surface issues. If your patch is thicker, build the vinyl concrete patcher up in ¼ inch applications.

How do you stop concrete spalling?

Preventing weather-related spalling requires using air-entrained concrete, curing well, and applying a water-repellent sealer after the slab is cured.

How do you fix a spalling concrete foundation?

If minor spalling is evident, you can have it fixed in the following ways;

What does spalling concrete look like?

Spalling concrete can look like round or oval depressions along surfaces or joints. Spalling tends to be most common in cold climates when de-icing chemicals are applied or when seasonal freeze-thaw cycles damage the concrete.

How do you bond new concrete to old concrete?

When using a liquid bonding agent, paint the bonder onto the existing concrete and allow it to dry until it is tacky. This usually takes only a few minutes. Then apply the repair material. Just as in the process described above, after the bonder has become tacky apply a scratch coat and then apply the repair material.

Why is my quikrete crumbling?

The most common cause of crumbly QUIKRETE ® Hydraulic Water-Stop is improper mixing or mixing too much at a time. The critical thing is to mix only golf-ball sized quantities at a time. Mix very quickly because the product hardens in 3-5 minutes.

What causes concrete to spalt?

Over the course of a winter, or over the course of years, as the internal pressure rises and falls, it stresses the surface layer of the concrete, which leads to spalling. The fix typically involves nothing more than applying ...

What is Rapid Set Newcrete?

Specially formulated to restore lackluster concrete, resurfacing products like Rapid Set NewCrete ( available from The Home Depot) make it quick and easy for homeowners to address spalling on their own, without having to hire a contractor. The resurfacing material simply spreads over the existing, spalled concrete surface to create a fresh, flawless finish.

Does Newcrete require primer?

NewCrete in particular stands out, because it simplifies and speeds up the process. For one thing, it rarely requires the use of primer.

Can you mist a driveway with resurfacer?

In especially dry, windy, or hot conditions, it may be necessary to mist the area while the resurfacer gains strength . But if you’ve chosen the right day for the project, you can apply resurfacer, drive off to do errands, and then return a little later and park your car on a pristine, perfectly smooth driveway.

Detecting Concrete Pitting, Flaking, and Staining

As tough as concrete may seem, it does deteriorate over time. The erosion of concrete starts out small, but as the years go by, the damage becomes more significant, resulting in uneven, rough flooring. As the structure wastes away, the concrete becomes weaker. This allows moisture to seep through and affect the soil foundation underneath.

Can I Fix Concrete Pitting, Flaking, and Staining Myself?

Pitting, flaking, and staining might seem like minor issues you could fix yourself, but repairing concrete is a lot more difficult than one would think. There are many resources online as well as products you can buy from a store that you can use to repair concrete.

Who Should I Call to Help with Concrete Pitting, Flaking & Staining?

It’s definitely a lot safer to call an expert that can help you with concrete pitting, flaking, and stains. Not only will you be able to guarantee a full repair, but you will also guarantee that no further harm will come to the concrete. Professionals not only have the right tools for the job, they also have the right knowledge.

Tar Heel Basement Systems Can Help You with Concrete Problems

Since 2003, Tar Heel Basement Systems has been providing accessible and affordable solutions for concrete repair for the homeowners of Raleigh and Winston-Salem, NC. We are an A+ rated, accredited member of the Better Business Bureau, and our track record is impeccable. Contact us today to schedule your free inspection and repair quote .

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