Receiving Helpdesk

why does my flame rollout switch keep tripping

by Queenie Reynolds Published 3 years ago Updated 2 years ago

What causes a flame rollout switch to trip?

  1. Clogged exhaust vent. A clogged exhaust vent will restrict airflow through your heat exchanger. ...
  2. Clogged heat changer. A clogged heat exchanger has the same effect as a clogged exhaust vent– airflow restriction. ...
  3. Cracked heat exchanger. A cracked heat exchanger will reduce suction inside your heat exchanger. ...
  4. Low gas pressure. ...

Rollout switches trip because flames are burning back where they are not supposed to be. Possible causes include a stopped up vent, a stopped up heat exchanger, low gas pressure, or a cracked heat exchanger. All of these conditions are very serious and have the potential to do great harm.Nov 6, 2018

Full Answer

Why is my rollout switch tripping?

I would test (feel with a finger) around the rollout switch that is tripping for a few seconds to see if the switch is getting too much hot air around it.

What is a flame rollout switch and how does it work?

The flame rollout switch is a safety mechanism built into furnaces to protect you and the furnace in case of a flame rollout. It shuts down the furnace immediately it detects a flame rollout to prevent potential fires. How it works is pretty straightforward. The rollout switch is wired to the circuit of your furnace’s internal power source.

What happens when the rollout switch is tripped on a furnace?

As we’ve seen, the rollout switch is wired to the furnace circuit board and works by disconnecting power to the board to shut off the furnace. Therefore, the first thing that will happen when the rollout switch is tripped is that the burner will go off.

Can a stopped up coil cause a roll out switch to trip?

No, a stopped “A” evaporator coil should not cause a roll-out switch to trip. If the rollout switch is located in the blower compartment then, yes a stopped up coil could cause the roll-out to trip. A stopped up coil could cause the furnace to go off on limit.

How do you know if a roll out switch is bad?

For instance, if your flames are not rolling out, but the rollout switch is tripping, then the rollout switch might be bad. Normally, a flame rollout switch will close when it's not tripped. A bad flame rollout switch will have an open or high-resistance circuit when not tripped.Aug 26, 2021

Can you bypass a flame rollout switch?

Can I bypass the flame rollout switch on my furnace? Yes, you can. But it is a bad idea – even for a “little while” until you can get a new one installed.

How do you check a rollout switch?

0:071:17How to check a rollout switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf you notice it start to climb dramatically that is a good indication that you have a restrictedMoreIf you notice it start to climb dramatically that is a good indication that you have a restricted airflow or restricted vent or something along those lines it could also be high gas.

What activates a flame roll out switch?

The air passes over the very hot heat exchanger, and heat from the combustion gases is transferred into the air. Heated air is then pushed back through the supply registers (vents) in each room or zone. Flame rollout is when some of the burner flames come backwards, or “roll out” of the heat exchanger of your furnace.

How do I reset my furnace rollout switch?

0:506:58Furnace Flame Roll Out Switch Tripped - How it Works - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf your flame rollout switches trip that means this button will be popped out and if you press on itMoreIf your flame rollout switches trip that means this button will be popped out and if you press on it you press in that will reset it and your furnace will come back on.

What causes furnace roll out?

Rollout is caused by the combination of gases and flames present when the furnace is in operation. When the furnace is on, flames ignite and are meant to remain inside the combustion chamber. In some cases, gases which are not flammable will build inside the chamber, which prevents oxygen from getting to the flames.Oct 16, 2018

What does a rollout switch do on a furnace?

A roll-out switch is a safety device that monitors the flames inside a gas furnace. If the flames creep back into the unit, the roll-out switch shuts down the gas to avoid overheating, exhaust buildup, and other issues.Sep 20, 2021

How do you unclog a heat exchanger?

4:226:11How to clean a heat exchanger - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay here I've got one up nice scrapey thing the edges along here this one doesn't look too bad butMoreOkay here I've got one up nice scrapey thing the edges along here this one doesn't look too bad but once you pull these out. You should go in inside. Okay once that baffles out of there.

Are flame rollout switches Universal?

Flame rollout switches have a simple design consisting of two metal strips with equal lengths and a reset button on the outer end. However, you should keep in mind that flame rollout switches are not universal and they only work with specific furnace models.

How do I know if my heat exchanger is cracked?

If you have a crack in the heat exchanger, you are likely to hear a rattling noise as your thermostat turns on the heat. Because the heat exchanger is made out of metal, as it is heated cracks will expand/contract, and can cause rattling, popping, and/or banging noises. Presence of Carbon Monoxide.Jan 11, 2021

What happens if your heat exchanger is cracked?

What if Your Have Cracked Heat Exchanger? When you're told that your heat exchanger is cracked, exhaust gases can leak into the air instead of entirely into the flue pipe. The most hazardous of these gases is Carbon Monoxide. For this reason it is a must for you to have a carbon monoxide detector in your home.

What does a flame rollout sensor do?

The rollout switches are placed as a safety device around the burner area to sense the hot flame or hot exhaust thus shutting down the furnace so you do not get a fire or get carbon monoxide poisoning.Jul 16, 2012

What is a flame rollout switch?

The flame rollout switch is used to detect if there is a fire or hot exhaust gases inside of your furnace’s burner compartment.

What to do when your flame rollout switch keeps tripping

If the flame rollout switch is tripping, then you need to find what’s causing it to trip.

What causes a flame rollout switch to trip?

Flame rollout switches trip when the flames from the burners escape from the heat exchanger into the rest of the furnace.

Why do furnaces have rollout switches?

The rollout switches are placed as a safety device around the burner area to sense the hot flame or hot exhaust thus shutting down the furnace so you do not get a fire or get carbon monoxide poisoning. The video below shows an exaggerated version of what furnace flame rollout looks like.

How are rollout switches determined?

Answer:  The rollout switches and limits are determined by the engineers during the furnace building and testing process. Different areas of the furnace are allowed different heat measurements before they are determined to be safe or unsafe. If the furnace limit or rollout switch senses that over-heating occurs then it trips ...

Why does my furnace feel hot?

If a furnace has a leaking heat exchanger you can feel more heat come out of the furnace when the blower on the furnace starts up because a crack in the heat exchanger will allow blower air to enter the heat exchanger which creates a dangerous condition. Below we have a picture of two limits and one rollout switch.

Why is my air flow low?

Low air flow could be caused by a dirty filter or using a filter that has too high of a merv rating and is restrictive. Low air flow can also be caused by a dirty or partially stopped up evaporator coil, a slow blower motor (make sure motor capacitor is in good shape).

Do you need to test a rollout furnace?

You can test the rollout, but there is no real need to do this because if the rollout opens the gas to your furnace should shut off. If your gas burners are lighting then the rollout has to be closed and allowing current to flow between the two terminals.

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