- Drain the Fuel Tank. In order to repair a leaky motorcycle fuel tank it first has to be drained. ...
- Remove the Fuel Tank. Look under the motorcycle fuel tank for a bolt located in the center of the tank. ...
- Prepare the Tank for Repair. Remove the cap of the fuel tank and allow it to air out. ...
- Seal the Tank. Mix the epoxy according to the directions on the package. Once the epoxy is mixed you can then pour it inside the fuel tank.
How to fix a motorcycle fuel tank leak?
In order to repair a leaky motorcycle fuel tank it first has to be drained. Make sure you drain the fuel into a gasoline container. To remove the fuel you have to first remove the fuel line. Do this by squeezing the retaining clamp with a pair of pliers.
How do you fill a motorcycle gas tank with epoxy?
Once you have the epoxy solution mixed you can pour it into the gas tank. Place a piece of cling wrap over the fill hole, ensure that it's secured, and begin sloshing the epoxy around. Allow to cure for at least 24 hours before putting the gas tank back on the bike and filling it with gas.
How do you fix a leaky water tank on a boat?
Place a piece of plastic wrap over the fill hole along with a rubber band. Slosh the epoxy around and drain the tank. Allow the epoxy to cure for at least a day before replacing the tank and filling it. If there is still a leak do the procedure again.
What to do if you spill gas on your motorcycle?
If any gas is spilled clean it up with a rag and cover the area with kitty litter in order to properly soak up the gas. Look under the motorcycle fuel tank for a bolt located in the center of the tank.
Where is the gas tank bolt on a motorcycle?
How to remove fuel line from gas tank?
How long does it take for epoxy to cure on a bike?
What is a motorcycle gas tank made of?
Do gas tanks behave the same?
Can you mix epoxy in a gas tank?
See more
Will JB Weld work on a motorcycle gas tank?
J-B Weld forms a metal surface that can withstand temperatures up to 500 degrees Fahrenheit, and the product is not affected by gasoline, which makes it a popular product for repairing metal fuel tank leaks.
Does JB Weld stop gas leaks?
Because the epoxy is clay-like consistency, fuel (or other liquids) can't seep through it or around it. Once cured, the epoxy can withstand 300-degrees and 900 psi of pressure, so it will be perfect for your leaky gas tank.Sep 4, 2017
Can motorcycle gas tanks be repaired?
0:212:54DENTED MOTORCYCLE GAS TANK REPAIRED FLAWLESSLY WITH ...YouTubeStart of suggested clipEnd of suggested clipAccess from the bottom or back side of this gas tank with you know to get in there with specializedMoreAccess from the bottom or back side of this gas tank with you know to get in there with specialized pdr or paintless net repair.
How do you seal a leaking gas tank?
Step 1 - Jack up the Vehicle. ... Step 2 - Find the Leak or Hole in the Gas Tank. ... Step 3 - Sand the Leaky Area of the Tank. ... Step 4 - Clean the Surface. ... Step 5 - Mix the Epoxy. ... Step 6 - Shape and Apply the Epoxy. ... Step 7 - Insert the Epoxy in the Hole. ... Step 8 - Fill the Tank with Gas.Jan 27, 2012
Can you patch a leaking gas tank?
Unless the gas tank has already been removed from the vehicle, you can't repair it without getting underneath it. Most leaks are visible from the underside and can easily be patched up.Jan 23, 2020
Will flex seal work on a gas tank?
No, Flex Seal is not resistant against a corrosive flammable like gas or oil. It is strongly recommended that you do not attempt to use Flex Seal Liquid™ on a gas tank. Don't be deceived by the fact that it may not ignite or leak through right away.Jun 22, 2021
Can you Bondo a motorcycle gas tank?
6:347:23How To Repair A Motorcycle Gas Tank Dent Or Ding With BondoYouTubeStart of suggested clipEnd of suggested clipBut it's not difficult to fix you might as well just pick up that bondo. It's only about nine bucksMoreBut it's not difficult to fix you might as well just pick up that bondo. It's only about nine bucks the body shop. For that entire can and that's way more than you need for project like this.
Does JB Weld hold gas?
When fully cured, J-B Weld is completely resistant to water, gasoline, and about every other petroleum product or automotive chemical. For wet-surface or submerged water or gasoline repairs, try our SteelStik or WaterWeld.
How much does it cost to fix a dented motorcycle gas tank?
It will likely cost around $200+ dollars to have a body shop repair the dents for you. They may have some special tools that can help get the dents out without needing to repaint the tank, but those methods usually aren't 100% and there will still be some scratches and warps.
How do you weld a leaking gas tank?
7:2011:09Weld up a leaking gas tank - YouTubeYouTubeStart of suggested clipEnd of suggested clipFilling it with the brazing Robin you do actually welding in but now we can tip it and check theMoreFilling it with the brazing Robin you do actually welding in but now we can tip it and check the leaks.
How do you fix a leak in a metal gas tank?
8:1314:02How to Repair a Leaking Metal Fuel Tank Without Welding - YouTubeYouTubeStart of suggested clipEnd of suggested clipApply the sealant to a piece of cardboard. And then apply it on the tank. I'm using a mixing stickMoreApply the sealant to a piece of cardboard. And then apply it on the tank. I'm using a mixing stick for now this product is thick and extremely sticky. So it does take some patience.
What can be used to seal a gas tank?
Using epoxy glue is the easiest way to seal a plastic fuel tank, but it sometimes fails after a short time. If using a plastic welder for the first time, practice before attempting to seal the plastic gas tank. The rental store should be able to work with you to ensure that you have no problems.
Why is my motorcycle fuel tank leaking?
If your motorcycle fuel tank has a leak for any reason, it’s pertinent that you get it repaired immediately because it can catch fire and seriously injure you or someone else.
How to take fuel tank off motorcycle?
The seat may have to be removed in order to get access. Remove this bolt with your socket wrench. Once the bolt is removed you can now take the fuel tank off of the motorcycle. As you lift the back of the fuel tank you need to also tip it forward.
How to fill a leaky fuel tank?
Mix the epoxy according to the directions on the package. Once the epoxy is mixed you can then pour it inside the fuel tank. Place a piece of plastic wrap over the fill hole along with a rubber band. Slosh the epoxy around and drain the tank. Allow the epoxy to cure for at least a day before replacing the tank and filling it. If there is still a leak do the procedure again.
How to remove fuel line from a gas tank?
To remove the fuel you have to first remove the fuel line. Do this by squeezing the retaining clamp with a pair of pliers. Once the clamp is depressed you can pull the fuel line off of the fuel tank nipple. If any gas is spilled clean it up with a rag and cover the area with kitty litter in order to properly soak up the gas.
How to make a gas tank go faster?
Remove the cap of the fuel tank and allow it to air out. You can make this go faster by putting an air hose in the tank and turning on the compressor. It should not take more than 15 minutes. Rust may have developed and should be removed.
Watch Our Video On How To Test & Fix A Leaking Motorcycle Gas Tank
Why should you pressure test old motorcycle gas tanks, as well as new ones for that matter, before painting them? The answer is simple: pressure testing a gas tank is cheap insurance on making sure that fancy new paint job doesn't get ruined by some tiny pin hole or gas leak.
1. Drain the Gas and Gasoline Fumes from Your Tank
Purge your gas tank of gasoline fumes if you are using a swap meet find or an old gas tank of your own. This goes for any tank that has held gasoline, even if it was years ago. Skip this step and go to number 2 if you're testing a new gas tank. Tim with a funnel, gas tank, and transit connect
2. Pressure Testing A Fuel Tank
What tools are needed for a leak down test? Get your self a cylinder leak down tester from your local auto parts store. You will also need a spare piece of hose and some fittings to make an adapter kit that will allow you to connect the hose and fitting to the leak down tester
3. The Check For Gas Leaks Using Soap Water Leak Test
If you have a vented cap put that on your tank and then you can cover the vent hole with your finger.
6. Pressure Test Your Fuel Tank, Again
Sprayed more soap in the fixed area with the lead down tester hooked up again. the gathering of bubbles has disappeared, problem solved!
Where is the gas tank bolt on a motorcycle?
Take a good glance underneath your gas tank for the mounting bolt. It's usually located in the bottom center portion around the front of the seat. Access to this is tricky on some bikes and you may need to remove the seat in order to access it. It's best to refer to your motorcycle owner's manual if you're feeling unsure.
How to remove fuel line from gas tank?
Once the gas tank is bone dry remove the fuel line by squeezing the retaining clamp with a small pair of pliers. Sometimes these clamps can be in tricky places so we recommend needle-nose pliers. Once you depress the clamp carefully pull the fuel line off the nipple of the gas tank. Take your time and ease the fuel line off.
How long does it take for epoxy to cure on a bike?
Place a piece of cling wrap over the fill hole, ensure that it's secured, and begin sloshing the epoxy around. Allow to cure for at least 24 hours before putting the gas tank back on the bike and filling it with gas.
What is a motorcycle gas tank made of?
The gas tank on a motorcycle is made up of relatively thin pieces of steel or aluminum that can be dented, punctured, and rusted with ease. Even imperfections in the manufacturing process or how the tank was designed can cause problems for you and leaks are one of these problems. That’s what this article will focus on.
Do gas tanks behave the same?
However, most of the gas tanks we see on the road today behave in the same way. That means there are certain parts and components which are usually included on every gas tank.
Can you mix epoxy in a gas tank?
You’re going to need to mix a gas tank epoxy according to the directions of whichever one you purchased. There are a ton of options out there but brands like Caswell and KBS Coatings are always a surefire purchase. Once you have the epoxy solution mixed you can pour it into the gas tank.
