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what is a compact conductor

by Prof. Cordie Sipes Published 3 years ago Updated 2 years ago

A compact stranded conductor is a round or sector conductor having all layers stranded in the same direction and rolled to a predetermined ideal shape. The finished conductor is smooth on the surface and contains practically no interstices or air spaces. This results in a smaller diameter.

Full Answer

How do compact conductors work?

With compact conductors the strands are compressed so much that they turn trapezoidal and the air spaces are closed. This makes the whole conductor bundle much smaller with the same exact total amount of conductor cross section. Understand?

What is the difference between concentric and compact conductor?

Compressed conductors are intermediate in size between standard concentric conductors and compact conductors. A comparison is shown below: In a concentric stranded conductor, each individual wire is round and considerable space exists between wires.

What are the main requirements for production of compacted conductors?

The main requirements for the production of compacted conductors are well designing and high quality manufacturing of rollers for compaction process. This conductor is compacted with rollers. The same cross section, but are with different arrangement and diameter of wires. Compacted conductor is also with rollers.

What is the difference between Al and cu compact conductors?

Compact conductors are generally AL....but you may find CU compact conductors as well, typically in MV cables. Does this look familiar? Today, aluminum alloy building wire is generally available in sizes 8 AWG to 1,000kcmil (up to 1,500kcmil in Canada).

What is the definition of compact stranding?

Definition: A stranding configuration with concentric strands in which each layer is passed through a compacting die to reduce the conductor diameter by approximately 10%

What is compacted cable?

Compacted strand wire rope is a wire rope manufactured from strands which have been compacted or reduced in diameter prior to laying strands around the core into a finished wire rope.

What is the purpose of compact concentric stranding?

Concentric stranded wire arrangements reduce the need for filler material. The wires can be bunched together tightly to maintain the wire's shape and help improve conductivity.

What are the two types of conductors?

There are four types of conductors, namely, good conductors, semiconductors, resistors and non-conductors. Non-conductors are also termed as insulators.

What is a grounded conductor?

A Grounded Conductor is defined as a system or circuit conductor that is intentionally grounded. When something is “grounded” in accordance with the NEC, it is connected to ground or to a conductive body that extends the ground connection. Some grounded conductors are also neutral conductors.

What are stranded conductors?

Stranded conductors are made of multiple small strands, which group together to make up a single conductor. It is more flexible than a solid conductor, but less durable.

What does stranding mean in wire?

Stranded cable is a type of cable where the wires inside the cables are made up of multiple smaller wires constructed together. Instead of one solid copper wire like solid cable, stranded cable has multiple copper strands that form one wire. You can often see stranded cable also be referred to as stranded wire.

What are the 3 types of wires?

Three types of wire used are :live wire ( Red colour)neutral wire(Black colour)earth wire (Green colour)

Why is stranding of cable done?

Basic, reason of using stranded conductor is to make the conductor flexible. If we use a single solid conductor. It does not have sufficient flexibility and it is difficult to coil a solid conductor. Hence, it becomes difficult to transport a single solid conductor of long length over the distance.

What's the best conductor?

SilverSilver. The best conductor of electricity is pure silver, but to no surprise, it is not one of the most commonly used metals to conduct electricity. The wide use of pure silver has a couple of drawbacks.

What are the classes of conductors?

Conductors are divided into 4 categories for the purpose of use;Class 1: Solid conductors,Class 2: Stranded conductors,Class 5: Flexible conductors,Class 6: Conductors with flexibility more than Class 5.

What are 3 good conductors?

Some common conductors are copper, aluminum, gold, and silver. Some common insulators are glass, air, plastic, rubber, and wood.

What is a compact conductor?

In a compact conductor each wire is preformed into a trapezoidal shape before the wires are stranded together into a finished conductor. This results in even less space between wires. A compact conductor is, therefore, the smallest in diameter (except for a solid conductor, of course). Browse Our Products.

What is sector conductor?

A sector conductor is a stranded conductor whose cross-section is approximately the shape of a sector of a circle. A multiple conductor insulated cable with sector conductors has a smaller diameter than the corresponding cable with round conductors.

What is a concentric stranded conductor?

Concentric Strand. A concentric stranded conductor consists of a central wire or core surrounded by one or more layers of helically laid wires. Each layer after the first has six more wires than the preceding layer.

What is the difference between a concentric stranded conductor and a compressed conductor?

A comparison is shown below: In a concentric stranded conductor, each individual wire is round and considerable space exists between wires. In a compressed conductor, the conductor has been put through a die that “squeezes out” some of the space between wires.

Why is copper not compact?

Copper is not compact because it would not be nearly as flexible per it's mass weight. Not all wire manufacturers just produce compact aluminum, some still produce compressed. I can say with 100% certainty that Encore Wire Corporation only produced Compact Aluminum and the Copper is standard.

Why is overhead wire insulation used?

For overhead lines it reduces the wind resistance cross section for the same amount of metal and for cables and insulated wires it also reduces the voltage stress on the insulation surrounding the wire.

What are the requirements for compacted conductors?

The main requirements for the production of compacted conductors are well designing and high quality manufacturing of rollers for compaction process. This conductor is compacted with rollers. The same cross section, but are with different arrangement and diameter of wires. Compacted conductor is also with rollers.

What is conductor stranding?

Conductor stranding is generally performed on a machine with planetary motion and without planetary motion machines so-called “Rigid Stranding machine.”. There are also stranding machines with high speed line with the central stranding system called as “Central Stranding machine.”.

Why is a higher number of wires better for conductivity?

A higher number of wires allows greater amount of empty spaces and thus creates resistance for cooling of conductor and prevents higher current loads. The high degree of compaction of large diameter wire obtained higher homogeneity of conductor and thus better conductivity and lower electrical resistance.

Why does stranding work with a maximum designed speed?

The stranding machine can works with a maximum designed speed, because it does not impose to reduce of the manufacturing speed during compaction process with rollers. 3. The heating of conductor during compaction process is smaller and does not requires the cooling. 4.

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