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what did they use before sheetrock

by Brain Reichert Published 3 years ago Updated 2 years ago

plaster

Full Answer

When did they start using sheetrock instead of plaster?

The U.S. Gypsum (USG ®) company purchased the Sacket Plaster Board company in 1909. Just a few years later in 1916 USG invented a product they called Sheetrock®. Most builders however were slow to use the new material. Plaster had been around for millenniums. What would influence builders to make the change to drywall?

What is the difference between sheetrock and Sacket board?

SacketBoard was a panel made of several layers of plaster and paper. The U.S. Gypsum (USG ®) company purchased the Sacket Plaster Board company in 1909. Just a few years later in 1916 USG invented a product they called Sheetrock®.

How was plaster used in the past?

The ancient Egyptians burnt gypsum in open air fires to produce plaster. The Greeks and Romans used plaster for architecture and decorative sculpture. Plaster sculptures were found when excavating the ancient city of Pompeii. Plaster is found throughout middle eastern architecture. The Babylonians lived in houses with plaster walls.

When did they start putting drywall in houses?

It was in this context that Drywall took over as leader in the industry. By the late 1950's and 1960's, though plaster was still found in new construction, drywall was beginning to be used at an increasing rate. Drywall continues to improve. Today you can purchase sheets of drywall in almost any size needed.

What were walls made of in 1960s?

By the 1950s, most new construction was completed using drywall instead of lath and plaster. By the 1960s, lath and plaster was almost entirely phased out of new construction. Traditional lath and plaster walls have become increasingly rare as older buildings are demolished or renovated.

When did they start using Sheetrock in houses?

In 1910 United States Gypsum Corporation bought Sackett Plaster Board Company and by 1917 introduced Sheetrock. Providing efficiency of installation, it was developed additionally as a measure of fire resistance.

What did people use instead of drywall?

Finishing-grade plywood with veneers such as maple or birch can be an excellent - and quick to install - alternative to drywall for wall finishing. Rather than using drywall compound and paper tape for joints, they are usually covered with a thin wood trim.

What did old houses use instead of drywall?

Older homes and high-end new homes will have plaster instead of drywall. Harder and more durable, plaster is also more expensive to install. In old homes, plaster is a three-coat system applied over wood or metal lath. In new homes, it's usually a single coat applied over blueboard, a special type of drywall.

When did homes switch from plaster to drywall?

1950sWhen drywall panels came on the scene in the 1950s, they soon replaced lath and plaster as a quicker, easier install option.

What were walls made of in the 1950?

Until the late-1950s, plaster walls were the norm in new home construction. These walls are sometimes called “horse-hair plaster” because it was common to mix horse hair into the wet plaster to add strength, and to prevent cracking with minor flexing.

Is shiplap cheaper than drywall?

Cost and Installation Drywall panels are cheaper than shiplap per sq. ft., but once you factor in the cost of installation, shiplap usually comes out ahead as the more budget-friendly option. What is this? The average price for drywall is $15 per 4-by-8 foot panel or around $2.15 per sq.

What is a Wahoo wall?

Wahoo Walls are made of non-organic materials that are unharmed by water and do not support the growth of mold. Made of JetBoard brand Magnesium Oxide adhered to an Integrity EPS by Atlas R-13 panel that is rated R-15/16 when used continuously without studs. These durable solid walls are fast and easy to install.

What's the difference in sheetrock and drywall?

Drywall is a flat panel made of gypsum plaster sandwiched in between two sheets of thick paper. It adheres to metal or wood studs using nails or screws. Sheetrock is a specific brand of drywall sheet. These terms are often used interchangeably.

What are my old walls made of?

Two of the most common forms of interior wall materials are plaster and drywall. Plaster has been used since ancient times. The earliest plaster was usually made of lime, sand, animal hair and water [source: MacDonald].

What do Europeans use instead of drywall?

For example, it is common in the EU to intermix the terms drywall and plasterboard. Common to both continents, drywall can be applied over masonry substrates. Europe refers to this as “dry lining.” While North America tends to use furring, Europe prefers the dot-and-daub system to affix gypsum panels.

When did they stop building with lath and plaster?

The lath and plaster model was popular in the United States and Canada through the 1950s; however, this was replaced with drywall and plasterboard by the 1950s.

Is sheetrock the same as drywall?

To refer back to the Kleenex versus generic brand analogy, Sheetrock is a name brand much like Kleenex, and drywall is the same product, just without a brand name. Sheetrock is not the only term that is often confused with drywall – “stucco” is another one.

Is there asbestos in old drywall?

Modern drywall does not use asbestos, but drywall workers – also called drywall tapers and removers – are one of the risk groups for asbestos exposure. Buildings in the past were often constructed with asbestos insulation or asbestos embedded into other construction materials.

How common is asbestos in drywall?

There are six legally recognized types of asbestos, the most common being chrysotile (aka “white asbestos”). Made popular as a key ingredient in drywall, white asbestos accounts for 95 percent of worldwide asbestos use..

What can I use instead of drywall?

10 Types of Drywall Alternatives for Your Walls Lath and Plaster. Lath and plaster used to be a more time consuming wall surface to install, however, over time, the system has evolved and is now a quicker and easier form of wall to install, and makes a nice alternative to drywall. Cement Board. Plastic Panels. Concrete Walls. Wood Planks. Brick.

Do plaster walls contain asbestos?

Plaster only has to be comprised of 1% asbestos to be considered an asbestos containing material (ACM) and therefore a health hazard. Usually asbestos was only added to walls that were fire rated, such as elevator shaft walls and the walls in commercial buildings. Most houses don't have asbestos plaster in them.

What is behind plaster walls?

Lath and plaster If your home was built before 1950, you most likely have traditional lath-and-plaster walls. Wooden lath strips are nailed across the framing and then plaster is applied to them. The plaster that oozes between the lath strips is called the key, which locks the plaster and lath strips together.

Is it better to plaster or drywall?

Plaster is more sound-proof, but drywall usually means better insulation. A dense material, plaster blocks sound transmission much better than gypsum drywall. However, even though plaster is denser, it can't beat the thermal capabilities of standard drywall coupled with modern insulation commonly found today.

How long does it take to build a lath wall?

How Lath and Plaster Walls Are Built. Building lath and plaster walls requires several days due to the length of time it takes for thick plaster to cure. Though lath-building can nominally be thought of as carpentry, most plasterers are adept at nailing up lath. So only one team of workers is needed for the project.

What is lath and plaster?

Lath and plaster refer to an interior wall construction technique that typically predates the 1940s. Four-foot-long strips of wood lath, typically 1-inch wide, are nailed directly to the open wall studs. The lath is then embedded with three layers of wet plaster.

What is the difference between drywall and plaster?

Essentially, drywall acts the same way as lath and plaster walls: a mineral-based substance that creates privacy, deadens sound, and insulates. The chief difference is that the plasterwork, or the wet work, has already been done in a factory, not on site. Thus, the term dry wall.

How thick is fire rated drywall?

Fire-rated, or Type-X, drywall is 5/8-inch thick. Plaster is often thicker than this. When lath is figured into the thickness, then lath and plaster walls are considered to be thicker than drywall.

Can drywall be repaired?

They tend only to be repaired, not built from scratch. Drywall has supplanted plaster and lath as the wall covering of choice. But if your home does have this older interior wall-building system, you may be curious about how it is constructed and how it compares to drywall.

Is plasterboard still used?

Plaster and lath wall systems are rarely used now, except to repair existing walls or to refurbish historic buildings. In the mid-century modern era after World War II, drywall, also called plasterboard or wallboard, stormed onto the scene and has remained there ever since.

Can you repair plaster walls?

Repair. Homeowners can repair lath and plaster walls by themselves using drywall materials and tools. A few companies that specialize in finishing drywall may be able to repair plaster walls, as well. Large metro areas that have a large stock of older homes tend to have tradespeople who specialize in plaster application and repairs.

When was dry wall invented?

Drywall was invented in 1916 . The United States Gypsum Corporation, a company that vertically integrated 30 different gypsum and plaster manufacturing companies 14 years prior, created it to protect homes from urban fires, and marketed it as the poor man’s answer to plaster walls.

What was the drywall ad?

A 1921 USG ad billed drywall as a fireproof wall that went up with “no time [lost] in preparing materials, changing types of labor, or waiting for the building to dry.”. An early ad for drywall, which was originally known as sheetrock. (Courtesy Greg Gardenour, the Ad Store)

Where does Wallboard get its gypsum from?

(Berkshire Hathaway, Warren Buffet's conglomerate, owns 27 percent of the company.) It gets its gypsum from mines or as a synthetically engineered byproduct of coal-fired power plants.

Where is gypsum recycled?

The USA Gypsum recycling plant in Denver, Pennsylvania. (Courtesy USA Gypsum) Large gypsum manufacturers also do some recycling, bringing a portion of construction waste back into their plants to make more drywall.

Can drywall contaminate water?

The compound can contaminate water and raise its acidity— a risk to marine and freshwater animals. “When site workers put drywall scraps into a dumpster, they consider themselves at the tail end of a waste cycle,” says Amanda Kaminsky, founder of Building Products Ecosystems in Brooklyn.

Is drywall better than white bread?

White bread sales are now de clining, but drywall is doing better than ever. Maybe that’s because drywall really is the best way to create affordable housing for millions. But it may just be easier to change America’s eating habits than its living habits.

Is gypsum a noncombustible material?

Gypsum is noncombustible, and compared to other wall materials, like solid wood and plaster, gypsum boards are much lighter and cheaper. As a result, drywall is popular in homes across the U.S.: According to the Gypsum Association, more than 20 billion square feet of drywall is manufactured each year in North America.

Why is plaster skim coat cracking?

The crack pattern suggests that the failure is due to either high interior moisture (a hidden leak somewhere?) or poor original work.

What is asbestos cement used for?

Asbestos-cement panels and later non-asbestos-containing fiber-cement panels were widely used as fireproof coverings for walls, ceilings, even floors in various applications such as in boiler rooms as well as in chemical laboratories and other areas where an inert, durable, fire-resistant surface was needed.

What is masonite hardboard?

Masonite hardboard panels are often found as a utility cladding in buildings on walls and cei lings. This article explains the utility usage of hardboard interior products, and we exclude wood or wood-like wall or ceiling paneling products.

What is metal lath used for?

Metal lath was on occasion used also to support poured concrete ceilings (shown here) - unlikely to provide adequate strength for a thick pour unless additional reinforcement was used. Depending on building age we may find a mixture of multiple types of plaster support, wood lath, gypsum board lath, and metal lath.

What is a wainscot wall?

Definition: Wainscoting or "wainscot" is a wood wall finish applied to the lower portion of a building interior, typically about three to four feet up from floor level, and usually capped with a chair rail and usually applied with board edge joints butted vertically as in our photo.

When did wood veneer replace tongue and groove?

By the 1970's in the U.S. and Canada, the use of solid tongue-and groove wall paneling was more often replaced by thinner 4' x 8' sheets of wood veneer paneling sections. Shown above is a typical thin plywood veneer type wall paneling installed in the 1970's.

When was Beaver Board made?

Beaver board's competition was from Upson Processed board (John Upson, Upson Company, Lockport, NY) which was produced beginning in 1910. As late as the 1950's Upson Board was used in prefabricated houses and exterior building sheathing and in recreational vehicles.

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