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how serious is a transfer case leak

by Tiffany Hill II Published 3 years ago Updated 3 years ago

Fluid leaking from the transfer case If the rubber transfer case seals dry out or crack they can leak gear oil or transmission fluid. A fluid leak can put the transfer case at risk of suffering internal damage due to low lubrication. Also know, can you drive with a bad transfer case? Driving your car with a bad transfer case is a bad idea.

If the seals leak, fluid escapes and cannot properly lubricate the internal components of the transfer case. With time and use the parts inside will wear out and overheat. This can render the transfer case useless and the vehicle will no longer be able to shift into four-wheel drive.Jan 7, 2021

Full Answer

What causes a transfer case leak?

Problems with your car's transfer case can arise due to a fluid leak. If you are experiencing a bitter smell coming from under the hood of your car, you may have a transfer case leak. Fluid leaks could be due to:

When to call a mechanic for a transfer case leak?

It’s time for a trip to the mechanic. You notice a fluid leak on the ground, under your transfer case: If you see fluid leaking from the area of your transfer case, call your mechanic as soon as you can to see whether it is safe to drive. It may be less damaging to have your car towed to the repair shop, as opposed to trying to drive it there.

Can a bad transfer case be repaired?

The exact answer to this depends on how extensive the damage to your bad transfer case is, and whether it can be repaired or not: If your bad transfer case can be repaired: A mechanic can replace any damaged or defective parts, replace the seals, and add fresh fluid.

What to do if your transfer case is leaking fluid?

The plugs can be removed and inspected, fluid levels can checked, additional fluid can be added, and then the plugs can be replaced and tightened. If your transfer case continues to leak, the fluid will need to be drained so that mechanics can check for seal failures and possible damage to the case joints.

How much does it cost to fix a transfer case leak?

The average cost for transfer case output shaft oil seal replacement is between $214 and $257. Labor costs are estimated between $165 and $208 while parts are priced at $49. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location. Related repairs may also be needed.

What to Do if transfer case is leaking?

The plugs can be removed and inspected, fluid levels can checked, additional fluid can be added, and then the plugs can be replaced and tightened. If your transfer case continues to leak, the fluid will need to be drained so that mechanics can check for seal failures and possible damage to the case joints.May 25, 2017

What happens if you don't fix a transfer case?

If you continue to drive with a transfer case that has a serious mechanical problem, you could destroy it beyond the point of repair, and possibly damage your transmission, driveshafts and axles in the process.Aug 4, 2019

What would cause a transfer case to leak?

When it comes to the transfer case there could be a couple of issues behind a leak. The transfer case is a self-contained unit that has its own fluid. A leak could be from a bad seal or an issue locked within the case itself. The output shaft seal is the part of the transfer case that connects the case to the axle.Feb 27, 2019

Can I drive with my transfer case leaking?

If the seals leak, fluid escapes and cannot properly lubricate the internal components of the transfer case. With time and use the parts inside will wear out and overheat. This can render the transfer case useless and the vehicle will no longer be able to shift into four-wheel drive.Jan 7, 2021

Can you put stop leak in transfer case?

Stop leak will def not work for a crack in the case.Jun 13, 2016

How long should a transfer case last?

How Long Will it Last? There is no set time or mileage. We've heard of transfer case where they only last 6,000 miles (rare) and others that have lasted over 300,000 miles. Your driving habits and how closely you follow recommended maintenance procedures are the deciding factors.

How hard is it to replace a transfer case?

Replacing the transfer case will take a couple of hours, and it's a heavy part. It's important to go in knowing exactly what to do and how to do it right. We have some tips for you: To remove the driveshafts, you may want box end wrenches.

How long does it take to replace a transfer case?

Labor guide says replace front part of transfer case is 5.2 hours, rear part of transfer case 3.0 hours.

How do you know if your transfer case is leaking?

What are the Symptoms of a Bad Transfer Case?Shifting Issues. ... Hard to stay in 4WD? ... 4WD Won't Engage or Disengage. ... Fluid Puddle Under the Transfer Case's Location. ... Strange Grinding, Growling or Humming Noises. ... Possible Causes of a Bad Transfer Case.Feb 15, 2021

How do you know when your transfer case is going out?

Unusual noises coming from the front or underside of your vehicle – especially when 4WD or ADW is activated – also indicate a transfer case in need of repair. These noises include clicking or grinding. If you hear any of these, make sure to get your car checked.Nov 9, 2020

How do you replace a transfer case seal?

Step 1: Disconnect the Driveshaft From the Rear-end of the Vehicle. ... Step 2: Pull the Front of the Driveshaft Out of the Transmission. ... Step 3: Remove Old Transfer Case Tailshaft Seal and Wipe Down Seat. ... Step 4: Install New Transfer Case Seal Into Place. ... Step 5: Reinstall Front of Driveshaft Into Transmission.More items...

What causes a transfer case to leak?

Problems with your car's transfer case can arise due to a fluid leak. If you are experiencing a bitter smell coming from under the hood of your car, you may have a transfer case leak. Fluid leaks could be due to: 1 loose drain plug (s) 2 seal failure 3 bad bearing (s) inside the case

What is a transfer case?

A transfer case is part of the drivetrain system on vehicles with four-wheel drive. The job of the transfer case is to engage the four-wheel drive when activated and to disengage it when deactivated. It splits the power coming out of the transmission, sending it to the front and rear wheels.The transfer case is located behind the transmission, and it's connected to both the front and rear drive shafts.

How Can I Tell If My Transfer Case Output Shaft Seal Is Failing?

You can tell if your case output shaft seal fails by noticing the leaking fluid from the transfer case. There are other signs too that can tell you about its bad condition.

Find The Cause Of Your Transfer Case Leakage

There could be a couple of causes or the reason for your transfer case leakage. Transfer cases, like all automatic and manual transmission vehicles, sometimes leak.

Can You Drive With The Bad Transfer Case?

No. Driving your car with a bad transfer case is not advisable because it can damage the transfer case to an extreme where you may have to replace it.

What Is The Cost Of The Repairing Transfer Case?

In general, replacing a transfer case with a new one will cost you $3000 to $4000.

What is transfer case?

The transfer case, located adjacent to the transmission, takes the power from the engine and distributes it to the front and rear wheels, so that you get better traction when you need it.

What to do if you see fluid leaking from transfer case?

You notice a fluid leak on the ground, under your transfer case: If you see fluid leaking from the area of your transfer case, call your mechanic as soon as you can to see whether it is safe to drive. It may be less damaging to have your car towed to the repair shop, as opposed to trying to drive it there.

Why does my transfer case smell burning?

You smell something burning: A bad transfer case can cause low fluid levels, which may result in excess friction inside the transfer case. The smell of burning fluid is very noticeable, and should send you right to your mechanic. Your check engine or service 4WD light comes on: The high internal temperatures from a bad transfer case can cause your ...

How to tell if car transfer case is bad?

These can include grinding, chattering or clicking . Any of these can indicate a bad transfer case.

Is it bad to drive a car with a bad transfer case?

Driving your car with a bad transfer case is a bad idea. If you continue to drive with a transfer case that has a serious mechanical problem, you could destroy it beyond the point of repair, and possibly damage your transmission, driveshafts and axles in the process.

Can a bad transfer case be repaired?

If your bad transfer case cannot be repaired: A mechanic will replace your bad transfer case with a remanufactured one, which will work as well as a new one, and should also come with a warranty.

How Much is it to Repair a Transfer Case Leak?

If your transfer case is leaking, the cost to repair it will primarily depend on the source of the leak. The leak could be coming from a failed seal or gasket, or some other issue inside the case.

Diagnosing a Transfer Case Leak

A fluid leak in your vehicle’s transfer case can cause many larger issues and damage to the internal parts.

Other Related Issues

If you notice reddish fluid leaking from underneath your vehicle it’s probably transmission fluid and you should bring your vehicle into a qualified service center to have it diagnosed as soon as possible.

Transfer Case Maintenance

A good way to catch potential problems and leaks early and prevent future damage is to keep up with the scheduled maintenance. Performing the necessary maintenance on your transfer case may save you money and resources in the long run.

The Bottom Line

A leak in your transfer case may present as visible pools of red fluid underneath the vehicle, erratic shifting in and out of four-wheel drive, or unusual sounds coming from underneath your engine.

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