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how much glycol is in a heating system

by Marco Sawayn Published 3 years ago Updated 2 years ago

Boiler manufacturers often advise that glycol should make up no more than 50% of the system’s volume, with some HE boiler applications being reduced to 35%. Can system efficiency be affected if too much glycol is added?

Q: How much glycol should I add to the system? A: Boiler manufacturers often advise that glycol should make up no more than 50 percent of the system's volume, with some high-efficiency boiler applications reduced to 35 percent.Jul 2, 2019

Full Answer

Does propylene glycol damage heating system?

Since glycol has a lower specific heat than water, higher concentrations of glycol in your closed loop water will reduce the heat carrying capacity of the system. Too much glycol will, therefore, increase energy costs as the system works harder to accomplish the desired heating or cooling. Does the Glycol Protect the Metal in My Systems?

Can you put glycol in a hot water heater?

Heating boiler antifreeze, usually a non-toxic polypropylene glycol anti-freeze and water mixture is installed in hot water heating boilers and plumbing systems to reduce the risk of expensive freeze damage to the heating system piping and of course to avoid costly water or even mold contamination that occurs when an. Click to see full answer.

Does glycol improve heat transfer?

Does glycol improve heat transfer? Ethylene glycol and propylene glycol have higher vapor points and therefore can absorb heat at higher temperatures without boiling. Yet even with its lower vapor point, water still carries more heat per unit. A larger tube also has more wall-surface area, resulting in improved heat transfer.

How does a glycol cooling system work?

Some examples of closed loop chemicals that we use include:

  • Charlumina: Chilled systems that have aluminum components may use this azole- and sulfite-based corrosion inhibitor.
  • CTA-800: This product prevents foaming inside closed loop systems.
  • SN-7: SN-7 scavenges oxygen and creates a protective inner layer on brass, copper and similar alloys in chilled systems.

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How much glycol do I add to my heating system?

The maximum recommended ratio for glycol dilution with water is 1:2. A glycol concentration lower than 50% avoids overtaxing the performance of the system's boilers and pumps while eliminating the risk of damage occurring in low-temperature climates.

How much glycol is in your system?

How much glycol do I need in my system?Outdoor TemperatureEthylene % of Glycol Required-52018%-121024%-18032%-23-1039%4 more rows

Is glycol used in heating?

Using Glycol in Industrial Heating System Applications Ethylene and propylene glycol are commonly used in industrial facilities for process cooling. However, they are also used in process heating systems. They are very effective in heating applications due to several properties, such as: High specific heat capacity.

How long does glycol last in a system?

“Antifreeze fluids degrade over time and normally should be changed every 3-5 years. Since these systems are pressurized, it is not practical for the average homeowner to check the condition of the antifreeze solution.” 2. Don't unbalance the glycol in the system.

How long does propylene glycol last in a heating system?

A: Before adding any propylene glycol to a system, you should understand the design life of it. Often the less expensive propylene glycol holds a shorter design life of 3 to 5 years, whereas the premium propylene glycol holds a design life of roughly up to 15 years.

What glycol is used in HVAC systems?

Ethylene glycolEthylene glycol, commonly used as antifreeze in vehicles and HVAC systems, is known for its sweet taste; however, it is toxic. Propylene glycol is non-toxic and so sees use in a wide variety of consumables, such as cosmetics and oral hygiene products as a preservative and moisture-retaining agent and HVAC systems.

Is glycol harmful to humans?

Ethylene glycol breaks down into toxic compounds in the body. Ethylene glycol and its toxic byproducts first affect the central nervous system (CNS), then the heart, and finally the kidneys. Ingesting enough can cause death. Ethylene glycol is odorless.

What liquid is used in in floor heating?

Hydronic systems use water or a mix of water and anti-freeze such as propylene glycol as the heat transfer fluid in a "closed-loop" that is recirculated between the floor and the boiler.

What glycol is used in boilers?

propylene glycolInstallers may use either propylene glycol (non-toxic food-grade antifreeze, recommended where a tankless coil is used on a heating boiler and in some other cases), or ethylene glycol (automotive type and highly toxic antifreeze).

Why is glycol so expensive?

Propylene Glycol (PG) is a colorless, odorless, synthetic liquid that has myriad uses in food, pharmaceutical and chemical industries. Although production and distribution had been steady through early 2020, PG has fallen victim to recent logistical challenges that have limited supply and subsequently driven up prices.

Does glycol break down?

Overtime, glycol breaks down and becomes corrosive to metals. Even if you use glycol that's infused with an inhibiter, the inhibitors themselves also break down and leave the metal in your system unprotected. The rate of breakdown increases if oxygen, elevated temperatures, iron and corrosion by-products are present.

What type of glycol is used in HVAC?

There are two basic types of glycols used in HVAC systems, propylene glycol and ethylene glycol. Both of these fluids have similar freeze protection and heat transfer characteristics with the main difference being ...

What HVAC systems use glycol?

The HVAC applications that most commonly use glycol are snow and ice melting systems, ground source heat pumps, solar water heating systems, chilled water cooling systems, and in the hydronic systems that require pipe burst protection due to their location or activity level. Some of these applications require high levels ...

How does glycol affect hydronic systems?

Glycol in a hydronic system impacts the way that many circuit components such as pumps, pipes, air eliminators and boilers work. If the wrong choices are made there can be serious consequences to the efficiency, performance and longevity of the system. Glycol must be accounted for early in the system design, as using glycol with its lower heat ...

What is glycol used for?

Figure 1 The percentage of glycol required to provide a certain level of protection against freezing or burst protection. Either type of glycol will always include added corrosion inhibitors to protect pipes and components. There are many different types of inhibitors used that are specific to different applications.

Why is glycol important?

Using the correct type and concentration of glycol is very important, as you only want to use as much as required to do the job. Too much glycol adds expense, impedes heat transfer, and affects pumping capacity. Not enough glycol can lead to damaging and expensive freeze-ups.

How much glycol is needed for snowmelt?

This means that snowmelt systems require quite high levels of glycol concentration in the range of 50 to 60 per cent. Solar water heating systems also require a very high level of freeze protection as solar collectors and piping are located outside the building. Typically glycol concentration in the range of 45 to 60 per cent will be required, ...

When should glycol be disposed of?

Ultimately glycol must be disposed of when its life in the HVAC system is over. There are chemical supply companies that offer glycol disposal services, and this may be required depending on the type and quantity of glycol being used, and the regulations in your local area.

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Glycol Characteristics

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Glycol has a higher viscosity and lower heat transfer characteristics than water. For this reason, HVAC engineers typically dilute glycol with water inside hydronic heating systems. The maximum recommended ratio for glycol dilution with water is 1:2. A glycol concentration lower than 50% avoids overtaxing the performance of t…
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Choosing Glycol For Hydronic Heating Systems

  • Sentinel X500 Glycolis a propylene-based glycol compound that contains a unique blend of corrosion-inhibiting chemicals. These additives prevent system degradation, significantly extending the life expectancy of hydronic heating appliances and the glycol used in the system. While most non-inhibited glycol products have a three to five-year lifespan, pre-mixed Sentinel X…
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Is Water Quality That Important?

  • Some HVAC specialists take water quality for granted. However, it can and does play an important role in ensuring problem-free operation of hydronic heating systems. Trace deposits of metals and other contaminants can produce sludge that blocks components of the hydronic system and reduces its efficiency. Over time, sediment deposits damage the system and deplete a system’s …
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