- The first thing you want to do is remove the pink/purple clip inside of the harness. It slides out very easily, so use very little pressure. ...
- The black hose that covers all the wires has a little clamp on it to keep it tight. ...
- Take your homemade tool and wedge it in on both sides of the connection pin (see below). ...
- With your tool in place, pull on the wire from the back side till it releases. ...
- Once all the wires have been released (two or four, depending on the plug) you can bend back the tabs slightly, so the wire will hold firm in ...
- Push the pins back into your new plug with your fingers, or with pliers if that helps. ...
How do you fix broken wire harness clips?
Needlenose pliers, replacement part, and paperclip for replacing broken wire-harness clips and connectors. This DIY can be done with household items. If you plan on going all out, you can buy a specialty tool called a "Terminal Release Tool" for $70 to $110 that has the same effect as using a standard paper clip.
How do I remove the wire from the spring clip?
If you haven't already, open the retaining latch (see instructions above). Hold the connector shell tightly by the sides, to avoid pushing in the retention latch on the bottom. Push the wire into the plug slightly. This will take pressure off of the spring clip (drawing detail "A").
How do you release a harness wire without breaking it?
You're trying to release it without breaking off the tabs. You can also use your needle-nose pliers to get a good elongated grip on the wire. The tabs or prongs are in there to hold the wire in place. To release the wire from the harness, you push or bend these tabs down slightly.
How do you remove a wire from a wire connector?
Hold the connector shell tightly by the sides, to avoid pushing in the retention latch on the bottom. Push the wire into the plug slightly. This will take pressure off of the metal spring clip. Push your extraction tool into the extraction hole (the rectangular hole below the terminal you wish to remove).
How do you release a wire harness clip?
0:363:10How to Disconnect Electrical Connectors GM/Chevy, Dodge ...YouTubeStart of suggested clipEnd of suggested clipAnd to disengage this lock lip all you gotta do is use a screwdriver on both sides. And you want toMoreAnd to disengage this lock lip all you gotta do is use a screwdriver on both sides. And you want to slide it back to you notice that a new tab meet the push in tab.
How do you remove a wire harness from a connector?
21:2326:13How To De-pin Connectors | TECHNICALLY SPEAKINGYouTubeStart of suggested clipEnd of suggested clipSo all we're going to do is take a pin removal tool that comes with this kit when you buy it. And weMoreSo all we're going to do is take a pin removal tool that comes with this kit when you buy it. And we just slide that down over the wire. And the pin.
How do you remove a cable connector?
To separate the connector, gently push the tip of a spudger under the clip. Then, swing the clip over to the other side of the socket, so that it lays flat against the cable. Holding the clip and cable together, gently pull in the direction of the cable to remove the connector from its socket.
How do I remove connector terminals?
0:091:13Remove wire terminals - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd pull the wire with the connector. Out. I am holding the nail with our needle nose pliers to beMoreAnd pull the wire with the connector. Out. I am holding the nail with our needle nose pliers to be able to film. You use use the nail to push the tab. Out.
How to release wire from a harness?
The tabs or prongs are in there to hold the wire in place. To release the wire from the harness, you push or bend these tabs down slightly. These little tabs can be carefully opened back up with a penknife or small Swiss army knife before they are re-inserted into the new harness.
How much does a terminal release tool cost?
This DIY can be done with household items. If you plan on going all out, you can buy a specialty tool called a "Terminal Release Tool" for $70 to $110 that has the same effect as using a standard paper clip.
What happens if you force a latch open too far?
If you try to force the latch open too far, you will damage the terminals. If the latch is difficult to move, you can also carefully pry it up via holes on the left and right sides of the shell. Do not poke your screwdriver too deep into the side holes, or you could damage the outer terminals.
How many slots does a shell have?
Smaller shells will only have one slot. Larger shells have 2 or 3. Pry the latch to the open position. The latch will only pop up about 1 mm. Do not try to remove it completely! The cross-section of the latch is shaped like a harmonica, with each terminal passing through one of the holes.
What color is the wire on a plastic shell?
That will release the terminal so you can pull the wire out the rear of the shell. This drawing shows a cross-section of the plastic shell. The wire is colored green, and the terminal gold. In drawing detail "A," the spring clip (colored blue) is depressed into the top of the terminal:
How to get wires to start in a shell?
You might need to "tuck" the edge of the wire's insulation into the shell's hole to get it started. You will also need to hold the wire very close (within a couple of millimeters) of the back of the shell, and push it in 1 or 2 mm at a time.
Can you crush wires with pliers?
With pliers, it' s also too easy to crush the wires , which are 20 gauge or smaller. When you're finished extracting and inserting wires, remember to close the retention latch on the bottom or top of the shell. If you forget to do that on a plug, you will not be able to insert the plug into the head unit's socket.
