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how do you install suntuf polycarbonate roofing

by Chanelle Kiehn Published 3 years ago Updated 3 years ago

How to Install Step 1 - Measure Measure the width of your structure and divide by 760mm this will give you the amount of Suntuf sheets you require. If you want to fit a gutter, we recommend you have a sheet overhang of 50mm. Step 2 - Pitch Where possible, ensure that your roof pitch is at least 10°. This will ensure adequate water runoff.

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How to install suntuf roofing?

How to Install Step 1 - Measure. Measure the width of your structure and divide by 760mm this will give you the amount of Suntuf sheets... Step 2 - Pitch. Where possible, ensure that your roof pitch is at least 10°. This will ensure adequate water runoff. Step 3 - Purlin Spacing. Suntuf is supported ...

How do I Clean my suntuf polycarbonate roof?

When cleaning your Suntuf polycarbonate Roof, make sure that you do not use cleaning agents with abrasive contents or a chemical base, these products will affect the look of your roof – 30 Seconds organic is a good option for long term maintenance, simply applied by attaching the container to your hose.

How do you get polycarbonate roofing across a roof?

In situations where you need to get across the polycarbonate it is recommended that you use a “crawl board” or in other words a plank! It should span across a few of the supports underneath the roofing to spread the load. Be sure to take care not to scratch the sheets too – you can use a blanket underneath. I trust this helps. Regards

Can polycarbonate roofing sheets be glued down with silicone?

Polycarbonate Roofingsays: February 7, 2019 at 3:12 pm Hi Steve Thanks for the question. Silicone or Sika is NOT a good idea. Polycarbonate will expand and contract and these can damage the sheets. We recommend the use of a sealing tape (which we can supply) either side of the screw line.

How do you install Suntuf polycarbonate roof panels?

2:205:42Suntuf and DIY Products Installation Overview (US English) - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're ready to begin installing your new Sun tough panels first install the purlins and spaced themMoreYou're ready to begin installing your new Sun tough panels first install the purlins and spaced them according to the load support chart in the printed instructions.

Do you have to pre-drill Suntuf panels?

When screwing the sheets keep the screw straight to ensure weather seal of washer. Don't over-tighten the screws. If you're not using the branded screw mentioned above, be sure to pre-drill a 10 mm holes in sheet.

How do you fasten Suntuf panels?

Be sure not to overtighten and be sure that the fixings are perpendicular to the angle if the roof to allow sufficient expansion and contraction of the sheets. If you are using Suntuf as a wall situation, fasten through the valleys with the PSP DIY wall galvanised or stainless steel fixings.

How do you attach polycarbonate roof panels?

1:583:13How to install polycarbonate roofing - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou need to screw into every second corrugation on the end purlins that's the top and the veryMoreYou need to screw into every second corrugation on the end purlins that's the top and the very bottom and in the mid purlins. It's every third or fourth corrugation. Make sure you leave the end free.

How do you screw down polycarbonate roofing?

3:299:37How to Install Corrugated Polycarbonate Roofing - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe shank size is about six millimeters. We actually need a 10 mil hole to go through our roofing toMoreThe shank size is about six millimeters. We actually need a 10 mil hole to go through our roofing to allow for expansion and contraction.

How do you cut Suntuf polycarbonate?

0:070:43How to Cut Suntuf® - YouTubeYouTubeStart of suggested clipEnd of suggested clipUsing a circular saw cut through the clamped panels at one time. If notching out a panel is requiredMoreUsing a circular saw cut through the clamped panels at one time. If notching out a panel is required. Use tin snips to cut the panel as needed.

Do I need closure strips for polycarbonate roofing?

Closure strips enhance the appearance of your polycarbonate or PVC panel project. Providing weather tightness, plastic or foam closure strips are recommended for sealing the opening created where the corrugated sheet meets flat surfaces at flashing, curbs, etc.

What screws to use on polycarbonate sheets?

#9 x 1-1/4" screws used to fasten corrugated polycarbonate sheets to wood base. 100 screws with neoprene sealing washers per bag.

How much do you overlap polycarbonate sheets?

Each sheet should extend past the support (and screws) by a minimum of 100 mm, this will effective give a minimum 200 mm overlap as pictured below. in some cases it may be advisable to use a sealing strip to ensure that no leaking occurs.

Where do you screw corrugated roof panels?

1:356:05Install Corrugated Metal Roofing. EASY VIDEO Screw ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipWhen fastening a corrugated metal roofing panel our recommendation is that the fasteners should beMoreWhen fastening a corrugated metal roofing panel our recommendation is that the fasteners should be placed on the high seam of the panel. You will have a more weather-tight panel.

How do you join polycarbonate sheets together?

The sheets can be glued together using epoxide glue that is applied to the cut edges of the sheet before joining the two together. Epoxide glue has to be used as using other glue will cause your sheets to have small cracks beneath the surface.

What angle should a polycarbonate roof be?

5 degreesThe UV protection side is always under the branded film. When installing polycarbonate roofing, keep a minimum pitch of 5 degrees so that rainwater runs off towards the gutter preventing moisture collecting on your roof.

What type of flashing should I use for a hip roof?

For sealing (flashing) the area between the roof and the building, use the Suntuf apron flashing. If you have a hip type roof use the Suntuf ridge flashing. These are clear in colour and are designed to fit over the sheets.

When installing a tattoo sheet, do you make sure the label is facing up to the sun?

When installing the sheets make sure the label is facing up to the sun. If for some reason there are no labels, each sheet has an ink printed tattoo – make sure that is facing up towards the sun.

How far away should a water blaster be from sheets?

For best results use a high pressure hose or a water blaster, keep the nozzle at least 500mm away from the sheets. Make sure not to walk or lean on your sheets at any time, Use safety approved crawl boards spanned between purlins at all times.

When fixing sheets to purlins, what is the hole/fixing sequence?

The hole/fixing sequence is every second crest on the first and last purlin (top & bottom) and every third crest on the intermediate (middle) purlins. It is also recommended that you fix every overlap.

Planning your structure

All roofing materials require some structure to secure the sheeting to. Suntuf Sunlite is no different.

Selecting the right sheet

Once you have decided that a twinwall is the type of product that you are looking for, the next thing to do is select your colour. Some colours will let more light or heat in, others will be darker and cooler. As a general rule, where you have light you will have heat – so sometimes you will need to compromise on what is more important to you.

How it fits together

Sheets – The sheets are 10mm thick and 980mm wide, once they have been joined together with the aluminium Hbar and gasket they will be 1000mm (1m). Sheets are available from 1.5 meter to 9.0 m long

Flashing

Finally, you will probably want to add some flashing to your area to weatherproof the sides of your new roof. See the pictures below to understand the flashing involved.

What is Suntuf polycarbonate?

Innovative Suntuf polycarbonate panels are the durable, versatile choice for a wide variety of do-it-yourself projects. From deck covers to breezeways to skylights, Suntuf is the one building panel that no serious do-it-yourselfer can do without.

How high should Suntuf rafter be?

This is the amount of height in inches the rafter rises over a 12" run for roofing applications. The minimum recommended slope for Suntuf is 1-1/2" in 12". When installed at a lower pitch, additionalsealing should be applied to insure weather resistance.

What are Suntuf closure strips made of?

Suntuf’s closure strips are made from wood, plastic, or foam. Foam closures are recommended becausethey can be stretched slightly to align with the panels to form a compression fit.

How far apart should a purlin be for Suntuf?

Cross supports (purlins) must be no more than 36" apart for Suntuf. This is the maximum recommendedspacing. For most typical installations however 24” is recommended to give the best balance ofeconomy, light transmission and structural support.

When covering curved structures, it is possible to set the sheets on an arched framework?

When covering curved structures, it is possible to set the sheets on an arched framework so that they arch with in the range of elasticity of the sheets without inducing stress. The minimum radius of the arch created is 20 feet.

Is Suntuf vertical or horizontal?

Vertical Installation of Suntuf is essentially the same as with roofing / canopy applications.Fastener spacing and application is the same, except that fasteners are to be installed in the corrugation valleys (as opposed to the crests). Closure strips are not required for vertical installations.

Is Suntuf resistant to chemicals?

Suntuf panels are resistant to a variety of chemicals and exhibit limited resistance to a secondgroup of chemicals. A third group of chemical may attack and damage the panel. Degree andseverity of damage depends on chemical type and duration of exposure. To assess the nature of anticipated chemical resistance, consult Palram Americas Technical Support Department..

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