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how do you cut a formica countertop with a circular saw

by Lexus Schoen Published 3 years ago Updated 2 years ago

How to Cut Formica Countertop With a Circular Saw

  • Step #1: Choose the Right Blade. For cutting the laminate, choosing the right saw and blade is just as important as knowing the right technique.
  • Step #2: Make Measurements. ...
  • Step #3: Cover Marking with Tapes. ...
  • Step #4: Cut the Countertop Lengthwise. ...
  • Step #5: Cut the Countertop Widthwise. ...
  • Step #6: Make Any Necessary Cutouts. ...
  • Step #7: Make Finishing Touches. ...

To cut through laminate countertops, you can use a hand saw, but a circular saw makes the job much quicker. Because a circular saw can produce jagged edges and chip the laminate, your best bet is to lay the laminate face-side down and cut from the back to the front.Jul 25, 2011

Full Answer

What tools are needed to cut a Formica countertop?

  • A sawhorse is used as a platform or base for cutting countertops out of formica. ...
  • Prior to the actual process of cutting, one should cover the countertop with a masking tape to prevent splintering and chipping of plastic. ...
  • A metal file needs to be used for the final finishing work. ...

What is the best way to clean Formika countertops?

  • Liquid dish soap like Dawn ®
  • Fantastik ® All Purpose Cleaner
  • Formula 409 ®
  • Pine-Sol ® (original formula)
  • Windex ®

How to cut a Formica countertop without chipping?

Method 2 Method 2 of 2: Using a Router to Cut Formica

  1. Cut the Formica to 1/8 inch (.32 cm) larger than the size needed.
  2. Remove any masking tape used for the larger cuts with the circular saw.
  3. Install the Formica onto the location.
  4. Trim the Formica to the exact size needed. Use a trim router that features a laminate cutting bit.
  5. Home Improvement Specialist Expert Interview. 11 June 2021. ...

How to select a router bit to cut Formica?

Step by step in cutting Formica with a utility knife

  1. First, you need to lay down the sheet of Formica onto a flat surface. Place that Formica sheet on top of a piece of plywood. ...
  2. Use things with weight to keep the corners of the Formica’s sheet laying flat. Books will work well.
  3. Measure the place where you want to cut the Formica and mark it with a pencil. ...

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How do you cut a countertop without chipping the Formica?

You can minimize the potential for chipping if you use a finish blade with lots of teeth, making sure the sharp is keen. You can further reduce the chance of chipping by using masking tape along the cut line and cutting through the tape. As with all cutting, measure at least twice and mark the line well and clearly.

What is the best tool to cut Formica with?

Use a circular saw or laminate shears to cut the Formica into large pieces. Do not try to cut a curve with a circular saw. Cut out the shape's form, and leave the trimming for a finer saw and corners for a saw with a some flexibility. Install the Formica onto the countertop or other location.

What blade should I use to cut laminate countertop?

Cutting a post-form laminate countertop to length requires a clean, straight cut. The best DIY tool for the job is a circular saw with a fine-tooth carbide blade made for laminate (the same blades are typically sold for non-ferrous metals and other types of plastics). You can also use a jigsaw with a fine-tooth blade.

How can I cut laminate without chipping?

1:053:38No fuss way to cut laminate sheeting without chipping. - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd hold it down till it was set and then another one under this end powder down flat set then youMoreAnd hold it down till it was set and then another one under this end powder down flat set then you can just grab yeah laminate laminate trimmer. And it's got a little trim a bit in there.

How do you cut Formica cleanly?

0:291:34Tips for how to properly cut formica? - YouTubeYouTubeStart of suggested clipEnd of suggested clipSaw just use one with with the finer teeth on there but here's the trick. Take masking tape or someMoreSaw just use one with with the finer teeth on there but here's the trick. Take masking tape or some kind of tape. And take the edge draw. Your line and cut through the tape.

Can you score and snap Formica?

A utility knife can be used to make scoring cuts on Formica. Formica brand plastic laminate is most commonly used to cover countertops, cabinet doors and drawer fronts. Formica is a leading brand whose name has been synonymous with laminate for decades.

How many teeth do I need to cut laminate?

Blades for Laminate Flooring In view of this, a thin kerf, 80 to 100 tooth, carbide-tipped blade is most effective for cutting laminates and will last for about 1000 sqft before needing to be re-sharpened.

Do I need a special blade to cut laminate?

Diamond-tipped blades that are made for laminate and fiber cement usually have a low number of teeth to reduce the dust produced by cutting cement. However, typical circular and miter saw blades that are used for laminate will have 80 to 100 teeth for fine, precision cutting.

Can you cut Formica with a table saw?

0:192:48Cutting laminate safely on a table saw - YouTubeYouTubeStart of suggested clipEnd of suggested clipCut you put the laminate on top of that and so it cannot.MoreCut you put the laminate on top of that and so it cannot.

Which side do you cut laminate?

Leave the laminate facing right-side-up and cut it with a circular saw or handsaw.

What circular saw blade is best for melamine?

The recommended blade for cutting the finished board products is the Bosch 10" 80 tooth carbide blade or with a hand-held circular saw, a 100 tooth 5-1/2" blade (iffy as results will show, but may be good enough). The other blades tested are a 10" 36 tooth blade, and an 18 tooth 5-1/2 blade.

How To Cut A Formica Countertop With A Circular Saw?

Before going through these easy steps, make sure you have all the tools required for the process, including a circular saw, sharp blades, and a metal file. Also, get a belt sander if you want to smooth the edges after cutting the Formica countertop. Make sure to go through these steps in order, or you may ruin the entire process!

What are the Best Tools to Cut Formica?

People might recommend a wide range of tools to cut Formica, but experts only suggest a circular saw and a laminate shear. These are the widely used tools to cut Formica of any thickness as these are explicit tools for many DIYers and carpenters.

Is Formica Easy to Cut?

If you have a circular saw with sharp blades or laminate shear, it’s not challenging to cut the Formica, no matter if it’s thin or thick. To achieve extra precision and accuracy, go through our above-compiled guide to cut the Formica. Also, gather other small tools to later make the rough edges smooth.

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What is Formica laminate used for?

Formica brand plastic laminate is commonly used to cover kitchen countertops, and a utility knife would work for that purpose. Heavy-duty construction scissors with sharp blades could also be used.

How deep should a blade be for a saw?

A blade depth of 1/8th inch will be sufficient, so set the saw for your cut. Slow and steady wins the race, so to speak. The goal is to make an accurate cut without chipping, and slow and steady will help you reach it. The guide will help keep the saw on line; but, if you are not using one, not to worry.

How to prevent chipping on a knife?

You can further reduce the chance of chipping by using masking tape along the cut line and cutting through the tape.

Is Formica a stone?

Formica is not stone. Rather, it is a laminate and cuts differently than does granite and quartz. Laminate countertops require a greater degree of care in cutting to size for a proper fit.

Can laminate countertops be cut?

Laminate Countertops. Laminate countertops are layers of paper that have been glued together and finished with a resin topping. It is not necessarily difficult to cut, but it is easily subject to chipping, and in the trimming of the edges can also be worn down.

Do you cut a backsplash before installing?

Whether it’s just a few inches or a foot or two, a laminate backsplash gives an appropriate finish to your kitchen counters. Usually, the backsplash will be cut before installation. You’ll follow the same process for its cutting as you did for the countertop itself.

How to cut Formica with a circular saw?

To cut formica with a circular saw, start by measuring the area you want to laminate with a tape measure and mark the cutting line on the formica with a pencil. Then, put masking tape on the cutting line, lay the formica on a flat surface, and cut along the lines.

How thick is a Formica sheet?

1. Purchase the size of Formica sheet that fits best for your project. Formica sheets are between 1/16 and 1/32 of an inch (.15 and .08 cm) thick. Sheets can be 3, 4, and 5 feet (.9, 1.22, and 1.52 m) wide and 8, 10, and 12 feet (2.44, 3.05, 3.66 m) long.

Why use Formica laminate?

Using Formica allows a homeowner to customize an area with a laminate that is durable and easy to clean. Learning how to cut Formica correctly can save a lot of wasted time and money as sometimes the laminate will want to crack or flake.

What knife do you use to cut narrow strips?

wikiHow Staff Editor. Staff Answer. If you need to cut narrow strips, you can use a laminate slitter or scoring knife. The laminate slitter is probably a better bet if you need to cut lots of strips or if they need to be long.

Can you cut Formica?

Lay the Formica on a flat, rigid surface. You can use a scrap piece of plywood or OSB as a table to cut Formica. The surface you use will probably be scored by the saws, so be sure that what you are using is safe to cut on and can get damaged. Cement would not be a good surface to cut on.

How to get a clean cut with a countertop removed?

To ensure you get a clean cut with the countertop removed, you may need to make a couple of other passes through it. You can either continue to use your circular blade, or you can use a jigsaw for this. Remove the cut portions of your countertop. Just place them aside for the time being.

How to finish off a countertop?

To finish off your cutting, use a metal file to get the edges close to the wall. When sanding down the edges, only use downward strokes. Upward strokes will lift the resin off the countertop, which can cause severe problems with your countertop’s surface.

What is laminate countertop?

Laminate countertops are sheets of paper that are glued together, then topped with a resin finish. If you’re going to cut a laminate countertop that’s already been installed in your kitchen or bathroom, you’re going to need some strategy.

How to smooth out laminate countertops?

Take a belt sander or a sanding block, and smooth out the edges of the laminate. This helps give you the crisp, unchipped look of a well-cut countertop. It also can help correct issues that you may have had while cutting, such as swerves. To finish off your cutting, use a metal file to get the edges close to the wall.

How to cut a rip fence?

Here’s how to do it: Prep your area. Measure out the line that you will be cutting. You will be using your rip fence to make sure that the line stays steady. Also, it’s a good idea to measure two to three times to ensure accuracy.

Can you cut Formica countertop?

Though it’s possible to cut a Formica countertop that is already installed, it’s not something we advise everyone to do. This project is best left to people who have a decent amount of experience with a circular saw. In many cases, it’s better to ask a professional to cut your countertop for you.

Can you reuse old blades for laminate?

It may be tempting to reuse old blades for your countertop cuts, but this isn’t a good idea. Dull blades do not pair well with laminate countertops and have a tendency of shredding the resin. This, in turn, makes it harder to file down your countertops during cleanup. Your best bet is to start with a brand new blade.

What jigsaw blade do I use to cut a countertop?

The Bosch T101BR jigsaw blade is an ideal choice for cutting laminate materials. The blade cuts on the down stroke, not on the upstroke, the “R” in the product code referring to its “reversed” teeth. This is a popular blade often referred to as a worktop blade.6天前

What do you cut Formica countertops with?

Cutting a post-form laminate countertop to length requires a clean, straight cut. The best DIY tool for the job is a circular saw with a fine-tooth carbide blade made for laminate (the same blades are typically sold for non-ferrous metals and other types of plastics). You can also use a jigsaw with a fine-tooth blade.

Can I cut a laminate countertop with a circular saw?

To cut through laminate countertops, you can use a hand saw, but a circular saw makes the job much quicker. Because a circular saw can produce jagged edges and chip the laminate, your best bet is to lay the laminate face-side down and cut from the back to the front.

What blade do you use to cut Formica?

Formica is best cut with a fine-tooth carbide circular saw or jigsaw blade. Always start on the finished side of the Formica, or the side that will show when you’ve finished your installation. If you start cutting from the back side, the saw teeth can leave a chipped or jagged edge on the finished surface.

How many teeth do I need to cut laminate?

Diamond-tipped blades that are made for laminate and fiber cement usually have a low number of teeth to reduce the dust produced by cutting cement. However, typical circular and miter saw blades that are used for laminate will have 80 to 100 teeth for fine, precision cutting.

How do you cut laminate with a knife?

Turn the laminate one-quarter turn and align the square along the next cut line. Draw the knife across the surface, applying firm pressure, two or three times. Shift the score line to the table edge and break the laminate again. Repeat for any additional cuts.

How do you cut Formica countertops without chipping?

Outfit the jigsaw with a blade designed for use with laminate or particle board. Then, use a drill with a spade or paddle bit to drill a starting hole for your countertop cutting jig. Cut around the outline, and then remove the remaining tape to reveal the clean edge.

How to remove old formica countertop?

First you should remove your old countertop (if there is one) with a circular saw in small sections. When you are removing your old formica countertop, you will have to beware of any plumbing or other installments that are coming through the countertop. You will probably find that you require a hammer and chisel to remove any old glue.

How long do you leave a countertop to set?

You will now need to leave your countertop to set for at least 24 hours before removing the wood clamps. Finally use a sanding belt or sandpaper to sand down the edges of the countertop where they need it. You many then wish to consider whether you need to apply any decorative edging or laminate.

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