How Do You Calculate Return Air Duct Size: 3 Step Guide
- Gathering Necessary Information The size of the return air duct will depend on your air conditioning system’s size. Check the label on the condenser. ...
- Picking Your Duct Shape Depending on what shape your air duct is, your calculation will defer. Therefore, you’ll first need to decide on the shape of the duct. ...
- Calculating the Duct Size
How to quickly size ductwork?
Duct sizing – How to size ductwork. To size the ducts you’re going to need a duct sizing chart. You can obtain these from ductwork manufacturers or from industry bodies such as CIBSE and ASHRAE. If you don’t have one, you can find them in the following links. Link 1 and Link 2. These charts hold a lot of information.
How to properly size duct work in residential homes?
- Situate the air handler close to the center of the layout to minimize the length of ductwork spans.
- Make the layout as symmetrical as possible with branch ducts spaced evenly along the trunk duct and each branch of similar length.
- Use a minimum number of fittings, diffusers, elbows, and bends to reduce the system’s total effective length.
How to determine duct size per room?
How to Determine Duct Size Per Room
- The Importance of Proper Ductwork. Having the proper duct size is just as important as having the right size HVAC system because a bad fit can overwhelm your system.
- Factors for Ductwork Sizing. There are a few things you'll need to know about your home in order to calculate the proper size for ductwork in any given room.
- Air Duct Efficiency. ...
What is the size of an AC duct?
Using ducts that are too large or too small can render your HVAC system pretty useless, so it’s important to know duct sizing rules of thumb. Some duct sizing rules of thumb state that for a one-ton AC system, you need 10-inch ducts. For a 4-ton AC, you need 18-inch ducts, but many things determine the correct duct size for your HVAC system.
How do you calculate duct size for airflow?
Cubic Feet per Minute (CFM) Cubic feet per minute is calculated by multiplying the size of the HVAC unit (in tons) by 400. Divide the answer by your home's square footage to find out total CFM. A duct sizing calculator uses CFM and other factors to determine what you need.
How do you calculate AC ducts?
How to Calculate Round Duct Area to Square FeetMeasure the diameter of the round duct across its widest point.Divide the diameter by 2 to get the radius of the duct.Multiply the radius by itself to get the square of the radius. ... Multiply the square of the radius by 3.14 to get the area of the duct in square inches.More items...
What size duct do I need?
The size of the HVAC unit you'll need for the whole house can be found using the unit's average output and the square footage of your home. As a rule of thumb, you'll need 400 CFM of airflow per ton of air conditioning; it takes about 1 CFM of air to heat or cool 1 to 1.25 square feet of floor area.
How Big Should AC duct be?
For a room size of 12×12 feet, a supply duct of 4×8 inches will be adequate as it translates to about 144 CFM. But do bear in mind that this is just the “rule of thumb,” which tends to vary from home to home and HVAC system to HVAC system.
How do you calculate square footage of ducts?
1:322:44How to calculate square foot of a duct - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the square foot of duct will be equal to 2 multiplied by area of side a plus 4 multiplied by areaMoreSo the square foot of duct will be equal to 2 multiplied by area of side a plus 4 multiplied by area of side B.
How do you calculate linear feet of ductwork?
To measure linear footage, start by measuring the length in inches. Then divide the total inches by 12. The length is the linear footage, so no fancy linear foot calculator is required.
What happens if ducts are oversized?
The Ducts Are Too Large Eventually water will fill the hose entirely and start flowing out the other end, but the flow will be weak. Even then, it can take an hour or more for the hose to fill up entirely to the point where water will eventually be forced out.
What happens if ducts are too small?
Ducts that are undersized will increase the static pressure, which will result in excessive noise as air moves through the system. It is often loud enough to be distracting, so it will not be difficult to overlook and should be addressed, as undersized ducts overwork the heating unit.
How many CFM do I need for a 6 inch duct?
“For example, most techs will tell you that a 6” duct will provide about 100 CFM.”
Is it better to undersize or oversize ductwork?
Fundamentals of Good Duct Design An effective duct design also takes these factors into consideration: Proper sizing. All the ducts must be sized to match the HVAC equipment capacity. Using oversized ducts will erode the system's efficiency, while undersized ducts won't carry the necessary volume of air.
Can duct work be too big?
Too big – Oversized ducts will give the heated or cooled air they carry more time to come to room temperature before they get through the vents and into the room, so you'll end up with less heating or cooling where you want it, and the system being overworked to meet demand.
How many CFM do I need for a 7 inch duct?
110 CFMCFM Sizing Chart For Flex Round Ducts (50-1,700 CFM)Duct Size (Inches)Flex Duct Airflow (CFM)5 inches50 CFM6 inches75 CFM7 inches110 CFM8 inches160 CFM7 more rows
How Do You Calculate Return Air Duct Size: 3 Step Guide
Calculating the return air duct size is simple. I’ve described the entire process in a few steps for your convenience. Just follow along.
Why Do You Need Return Air Ducts?
The return air duct (RAD) moves air from the room. It takes the air inside the room and feeds it into your air-conditioning system. Basically, the purpose of the return air duct is to circulate the air in your room.
Conclusion
I’ve provided the answer about how to calculate the return air duct size. Everything you need to consider and even the formulae you’ll need is all here.
What is an HVAC System?
The most crucial thing to remember is all HVAC systems move air. Typically, there is a mechanism in place to transport warm air somewhere, either in or from outside the house. The heat is captured or created by the air conditioning unit, heating system, and thermostat in a house and then moved by the fan and ducting.
How it Works
A furnace creates heat by devouring a fuel supply or by using electric power. The most common fuel source is propane, but methane or oil could also be used.
What are AC Ducts?
Ducts are central air pipes or tunnels used in warming, airflow, and air conditioning systems to circulate fresh air and remove stale air. Depending on your preference, an Ac system supplies the feed plenum with chilled or warmed air. It is channeled through the device’s ductwork.
Why does Duck Size Matter?
Another thing is certain: in order for the Ac to function properly, you must have adequately sized pipes. And why is this the case? Here’s the response to your query.
The Rule of Thumb
The Air duct size general rule was discussed above. Let’s take a closer look at everything you require to understand to determine the optimum duct size for your property. The equation is a bit difficult, and it entails the following steps:
Using an Online Calculator
Even experts utilize electronic or software calculators to determine duct size. So there’s no danger in using one as well. These are easy to operate and produce consistent results. On the other hand, HVAC specialists have more advanced instruments at their hands, so their estimates are more trustworthy and exact.
HVAC System Parts and Components
There are various minor elements and significant components in your device that serve to manage its operation that we have not yet covered. Some are given below, although this is by no means a detailed breakdown of HVAC machinery.
What is the next important unit to know when determining duct sizing?
The next important unit to know when determining duct sizing is the friction loss rate. This will ultimately help your contractor establish the static pressure of your unit, another measurement that affects air flow.
Why is it important to have a duct size?
Having the correct duct size installed in your home is essential for it to do it’s job correctly. If your ducts are too small, or too large, you will allow the air to escape, and it will end up costing more in your heating or cooling bill. This is because the heat or air is escaping, and not making it to the rooms of your home, so you keep it running.
Why do you need to match duct size?
Your duct sizing must match perfectly with the sizing of your heating or cooling unit in order to ensure that the correct amount of air is distributed around the home. Choosing ducts that are oversized will cause your air handler to have more area to cover.
What is the term for the entire system of ducts that transport the air from the equipment throughout your home?
Ducts are passages or channels that are used to distribute fresh air in ventilation, air conditioning (HVAC) and heating. Ductwork is the term used to refer to the entire system of ducts that transport the air from the equipment throughout your home. These ducts can either be metal or synthetic tubes ...
How to calculate CFM?
This calculation gives you the multiplier to determine the CFM for all your rooms. For example, if your living room is 300 square foot, multiply 300 by (unit size x 400) / overall square footage. Repeat this for every room in your house. Here are the formulas for further clarification: 1 Cubic Feet Per Minute = (Unit Size in Tons x 400) / total square foot of your home 2 CFM for each individual room = Room’s Square Footage x (Unit Size x 400) / total square foot of your home
What happens if you don't install ductwork?
If your ductwork is not installed properly or sized incorrectly, you could waste a substantial percentage of energy. According to some experts, poor ducting systems can be attributed to losses up to 40 percent. Therefore, appropriate duct design and sizing is essential to ensure comfort in your home.
What is the most important thing to consider when it comes to heating and cooling?
Duct sizing is by far the most important aspect to consider when it comes to your heating and cooling systems. Improperly sized ducts can result in unnecessary wear and tear, place too much pressure on your units and end up costing you more money on your energy bills.
Step 1
Determine the required cubic feet per minute for your home. This can be done by using the free CFM calculator found on the CSGNetwork website (csgnetwork.com/airexchangecalc.html). Measure the width, length and height of the room you wish to add ducts to and enter these numbers into the calculator.
Step 2
Open the Standex ADP website (standexadp.com/sysdesign.php) to view the duct system calculator.
Step 3
Record the CFM calculated in Step 1. This will indicated what size, in inches, the air ducts should be in your home. Notice that different numbers are given for round and rectangular ducts.
1. Calculate the CFM for Each Room
Most HVAC units are designed to have a 400 CFM of airflow for every 12000 BTU or 1 ton of cooling capacity and 12000 BTU divided by 400 CFM is 30.
2. Design the Supply and Return Grille Location
The location of the supply and return grille determines how you will run the supply and return duct. So, draw the supply and return grille on your layout drawing.
3. Design the Supply Air Duct
Locate your HVAC unit and start by drawing the main duct first. Then, branch out the duct and extend it until it is close to the respective supply air diffuser.
4. Design the Return Air Duct
Follow the same procedure as the supply air duct to design the return air duct. You need to install a return air plenum box behind your HVAC unit to accommodate return duct connections.
5. Design the Fresh Air Supply Duct
It is better to include a fresh air supply duct to introduce outdoor air for ventilation. Typically, the fresh air is about 10% of the total airflow of the HVAC unit.
6. Check the External Static Pressure
Although you are most likely fine with the external static pressure, it is good to double check just in case you stretched the duct too long.
Finalization
By now, your layout drawing should be full of details. If I put together my ductwork design, it looks like the below layout drawing:
How much air is needed to heat a room?
TIP: Approximately 1 CFM of air is required to heat or cool 1 to 1.25 square feet of floor area. It takes closer to 2 CFMs to cool rooms with a lot of windows or direct sunlight.
How to calculate the area of a square room?
To calculate the area of a rectangular or square room, simply multiply the length and width of the room. You can also refer to a building’s blueprint, zoning drawings on file with the local planning office, or a recent real estate listing for the space, if available.
What is the threshold for airflow for heating and cooling?
Therefore, to ensure there’s adequate airflow for both cooling and heating, use the high-end threshold of 400 CFM when referencing a duct sizing chart CFM resource.
How to determine friction rate?
It’s calculated by using the available static pressure (ASP) divided by total effective length (TEL) and multiplied by 100 to show how much pressure drop the system can accommodate per 100 feet of effective length. You want a higher friction rate, because it means you can use smaller, more restrictive ductwork than on an HVAC project designed with a lower friction rate, which requires larger ducts. With a low friction rate, one faulty component can severely hamper air flow because there’s less room for error.
How is air velocity measured?
Air velocity, or airflow, gets measured in cubic feet per minute (CFM) and is directly proportional to the size of ductwork. You must find the duct CFM of each room to figure out the size of air ducts to install. It’s important to do room-by-room calculations, otherwise temperatures will likely measure uneven throughout the house or office.
How to configure TEL?
To configure TEL, add up the effective lengths of all fittings in the most restrictive run and add that number to the length of the straight sections between the return and supply in that run.
How many square feet are in a 10x10 room?
So, if a room measures 10-by-10 feet, the total area equals 100 square feet. For rooms that aren’t perfectly square or rectangular, such as an L-shaped space, split the room into sections and total the area of each section.
Why does my air compressor short cycle?
If the system you install is too large for the space, it will short cycle. In other words, the compressor will not run long enough to dehumidify the space and will limit your comfort. In addition, it will cycle on and off more frequently, increasing operating costs and reducing the system life.
Does the manufacturer list the size of an air conditioner?
The manufacturers do not list the air conditioner size on the unit. The system capacity will be coded into the model number of the outdoor unit. For example, model GSX140241K is a 2 ton unit.
Types of air conditioning systems
Before sizing your air conditioner to your home’s needs, determine what type of system you want to install. There are a variety of cooling systems available, but we’ll cover the three primary styles below. (Looking for how to properly size a window AC ?)
How many BTU per square foot?
A BTU, or British Thermal Unit, is a rating that measures the energy your AC uses in one hour to remove heat from your indoor air. The BTU of your HVAC system should be based on the square footage of your home, insulation quality, climate zone, and ductwork.
Manual J calculation
A Manual J calculation is like an energy audit of your home. Who performs the Manual J calculation can vary depending on your region. In some instances, the HVAC company will complete the audit. It’s also possible for a general contractor or energy consultant to complete the work.
AC climate zones
While the square footage and makeup of your home will give you great direction on sizing your HVAC unit, we can’t forget climate.
Best HVAC size for your home
Choosing the right size air conditioning system for your home doesn’t have to be complicated.

How Do You Calculate Return Air Duct Size: 3 Step Guide
- Calculating the return air duct size is simple. I’ve described the entire process in a few steps for your convenience. Just follow along.
Why Do You Need Return Air Ducts?
- The return air duct (RAD) moves air from the room. It takes the air inside the room and feeds it into your air-conditioning system. Basically, the purpose of the return air duct is to circulate the air in your room. Now, why is that done?
FAQs
- Question: Is going under the required size okay? Answer: No. If you lower your duct size, your airflow will be restricted. There will be greater resistance within the duct. This resistance will result in higher noise. It will also cause greater power consumption. Question: Can a duct be too large? Answer: Yes. There is such a thing as a duct that is too large. A duct significantly larger th…
Conclusion
- I’ve provided the answer about how to calculate the return air duct size. Everything you need to consider and even the formulae you’ll need is all here. All you gotta do is follow along. Just remember, it is okay to go a little above the recommended size not under. Well, I hope I’ve helped you figure out what size return air duct you need. Goodbye!