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how do catalytic hand warmers work

by Prof. Virginie Green Published 3 years ago Updated 3 years ago

How do catalytic hand warmers work? Once the reservoir is filled, a “catalytic burner” unit is placed atop it. That unit draws the fuel into it and, when exposed to fire (yes you need a separate lighter or matches to start the reaction), begins the combustion process without a visible flame.

The concept behind the Zippo Hand Warmer is that through the combustion (ignition) of zippo fluid (light petroleum distillate) it becomes a catalytic heater, relying on a catalyzed chemical reaction to break down molecules and create heat.Feb 6, 2014

Full Answer

How do hand warmers work?

Hand warmers may seem like a mysterious tool unless you have a degree in chemistry. Like most chemical reactions, a mixture of products combines to create a reaction and produce heat. These are the most common types of hand warmers and are probably the variants you have used in the past.

How does a hand warmer crystallise a solution?

Supersaturated solution (crystallisation-type) The release of heat is triggered by flexing a small metal disk in the hand warmer, which generates nucleation centers that initiate crystallisation. Heat is required to dissolve the salt in its own water of crystallisation and it is this heat that is released when crystallisation is initiated.

How does a cigarette lighter fuel hand warmer work?

Lighter fuel Cigarette lighter fuel hand-warmers use lighter fluid (highly refined petroleum naphtha), in a catalyst combustion unit that runs at a lower temperature than an open flame with a greatly reduced fire risk. After lighting they operate inside a fabric bag typically with a drawstring.

What is in an air activated hand warmer?

Air activated (iron) Air activated hand warmers contain cellulose, iron, water, activated carbon, vermiculite (water reservoir) and salt and produce heat from the exothermic oxidation of iron when exposed to air. They typically emit heat for 1 to 10 hours, although the heat given off rapidly diminishes after 1–2 hours.

How do gas hand warmers work?

Once the reservoir is filled, a “catalytic burner” unit is placed atop it. That unit draws the fuel into it and, when exposed to fire (yes you need a separate lighter or matches to start the reaction), begins the combustion process without a visible flame.

What catalyst is in hand warmers?

Hand warmers are dependent on an exothermic reaction to create heat. They do not 'burn' fuel. They are dependent of fuel evaporating so that the benzine fumes react with the platinum catalyst in the head.

How are hand warmers activated?

Disposable hand warmers turn up the heat in your mittens by means of an exothermic reaction that, in essence, just creates rust. Each pouch typically contains iron powder, salt, water, an absorbent material, and activated carbon.

How does a reusable hand warmer work?

When the internal metal strip is bent, tiny bits of metal are released, which offer 'nucleation sites' for crystals to form. 3. As the crystals spread, the stored heat energy of the solution is released, heating the hand warmer up to 54°C – an exothermic reaction.

What is the chemical reaction that happens in hand warmers?

A hand warmer starts to heat up once it is taken out of the sealed package and is exposed to air. Iron is oxidized, forming rust (iron oxide/hydroxide) and releasing heat. This process is indeed the same as the rusting of iron that you may observe in daily life.

How do you recharge hand warmers?

To 'reset' the crystallised pad to its original gel form, add the handwarmers to a pan of boiling water and allow to simmer until the crystals have completely dissolved. Allow to cool totally before handling. Each activation lasts up to 45 minutes and can emit heat of up to 54 degrees Celsius.

Can you reactivate hand warmers?

Mummified hand warmers can be revived for another day. I discovered I can keep them until the next day and sometimes several days by wrapping them tightly in Saran wrap or other generic plastic wrap. Mummy them up tightly in about 2 feet of plastic wrap until you can no longer feel the heat coming through.

How do metal disc hand warmers work?

The hand-warmer heats up when you bend the metal disk that's inside the pouch. Bending the disk causes the liquid inside the hand-warmer to solidify. This change results in an exothermic reaction, meaning heat is released as the liquid solidifies. The heat released is the warmth you feel.

Why do hand warmers stop working?

In order for the reaction to occur, the hand warmer needs a supply of oxygen. If you cut off the supply, the chemical reaction ceases. And to cut off the oxygen, all you need to do is put the hand warmer in an air-tight zip-lock bag.

How many times can you use reusable hand warmers?

Once the heat is done, simply drop your HotSnapZ hand warmer or heat pad in gently boiling water for 5-10 minutes to recharge. How many uses can I expect to get? In theory, the number of times that a HotSnapZ can reused is infinite.

How do you activate reusable hand warmers?

SIMPLE: To activate, simply click the metal disc inside the hand warmer - it may take a few clicks. No need for batteries. To reuse, immerse in boiling water for a short time until crystals turn to liquid. Wait for the hand warmer to cool and it is ready to reuse!

How long do reusable hand warmers last?

Knowing how long a set of reusable hand warmers will last depends on a few factors. Most reusable round heat packs will only last an hour before they need to charge again in boiling water. However, some hand warmers that run on rechargeable batteries can last up to eight hours with a full charge.

How do hand warmers work?

Like most chemical reactions, a mixture of products combines to create a reaction and produce heat.

How does an air activated hand warmer work?

As the name suggests, air-activated hand warmers work when the hand warmer is removed from its package and exposed to air. The air-activated hand warmer generally contains iron powder, water, salt, carbon, and cellulose, which all act together with the air to create a chemical reaction. The air and the iron powder combine to form iron oxide, ...

Why are hand warmers useful?

Hand warmers are great for some of the most stimulating experiences one can take part in, but they are also useful when merely enjoying life on the sidelines. From football to ice hockey, watching sports is always a great event and makes you feel like you are right there, playing alongside your favorite team.

What happens when your hands are cold?

In colder weather, your body is only focused on keeping your core warm and removes the blood from your hands and feet to do this. When the blood leaves your hands, they lose most of their internal warmth and are no longer able to function as they would be able to in normal conditions.

What is the reaction between air and iron powder?

The air and the iron powder combine to form iron oxide, with salt being used as a catalyst to speed up and intensify the reaction. This rather intense chemical process produces lots of heat when oxygen from the air is introduced into the mix.

Do hand warmers keep you warm?

Helping keep your hands warm in the coldest conditions, hand warmers have been able to keep people warm for many years. However, there are a lot of unknowns to go over about how hand warmers work and when they should be used. We’ll take a look at some of the things that make hand warmers work, some of the best times to use them, ...

Is hand warmer dangerous?

Hand warmers re ly on a powerful chemical reaction to work but are not designed to be dangerous. Unless you open up the chemical packet and expose it to your skin, it will not present any serious dangers to your body if you use it as designed.

The Types of Hand Warmers

There are two main types of hand warmers; each one uses a different method to create heat. However, both of them rely on chemical reactions. One gives long-lasting results that can last up to ten hours; the other only last for short periods of up to two hours but is reusable.

How do Air Activated Warmers Work?

The air-activated warmers are self-explanatory. They work as soon as air hits them. The process is significantly more complicated than that. Every hand warmer comes sealed in a packet that contains a variety of substances: iron, cellulose or sawdust, water, vermiculite, activated carbon, and salt.

What is a hand warmer?

Yet the science behind them is surprisingly straightforward... 1. A hand warmer contains sodium acetate, dissolved in water. The solution is ‘super-saturated’, which means it has been heated to dissolve more sodium acetate. The solution crystallises readily.

What happens when a hand warmer is bent?

3. As the crystals spread, the stored heat energy of the solution is released, heating the hand warmer up to 54°C – an exothermic reaction. 4.

What is the problem with catalyst pads?

interesting to know that the catalyst is not consumed, but the problem is that the pads deteriorate and fall apart. They used to be made out of a loose fiber similar to fiberglass, most have changed over to the more solid type pad seen pictured above, but then they still deteriorate and become unusable.

Does a catalyst wear out?

The a catalyst is not "consumed" in a reaction so it shouldn't wear out. I suspect that the by products of the reaction are collecting in the pad and coating the platinum so it can no longer act as a catalyst.

What is a hand warmer?

Hand warmer. A pair of air-activated disposable hand warmers, US quarter for scale. Hand warmers are small (mostly disposable) packets which are held in the hand and produce heat on demand to warm cold hands. They are commonly used in outdoor activities. Other types of warmers are available to provide soothing heat for muscular or joint aches.

What is a battery operated hand warmer?

Battery. A rechargeable electric hand warmer. This device plugs into a USB port to charge its battery. It can also be used to charge or power other devices via USB. Battery operated hand warmers use electrically resistive heating devices to convert electrical energy in the battery into heat.

How long do hand warmers last?

Depending on the type and the source of heat, hand warmers can last up to 10–13 hours.

How long does a charcoal handwarmer last?

Charcoal. Charcoal hand-warmers provide heat by burning charcoal in a special case. These can last up to 6 hours and become comfortably hot. Charcoal cases for these usually have felt on the outside and have items in it that do not produce heat, but spread the heat such as metal.

How long does it take for an air activated hand warmer to heat up?

They typically emit heat for 1 to 10 hours, it usually takes 15-30 minutes to start to heat up, although the heat given off rapidly diminishes after 1–2 hours. The oxygen molecules in the air react with iron, forming rust. Salt is often added to catalyze the process.

When was the first Jon E hand warmer invented?

of Minneapolis was awarded a US patent for a product called the Jon-e (pronounced “Johnny”) catalytic hand warmer on December 25, 1951. Production peaked in the fifties and sixties, at 10,000 warmers a day.

What is a lighter fuel handwarmer?

Lighter fuel. Cigarette lighter fuel hand-warmers use lighter fluid (highly refined petroleum naphtha ), in a catalyst combustion unit that runs at a lower temperature than an open flame with a greatly reduced fire risk. After lighting they operate inside a fabric bag typically with a drawstring.

How long does it take for a Zippo hand warmer to run?

1/2 full will provide around 6 hours of heat and filling them all the way provides 12 hours.

Does Zippo make hand warmers?

With adequate ventilation, this isn’t an issue, just something I wanted to mention so you’re aware of it. Zippo isn’t the first manufacturer to make a catalytic hand warmer, but it ’s the first one I’ve had exposure to.

Can you use Zippo hand warmers with Ronsonol?

Just be safe and keep it in mind. Zippo Hand Warmers are sold individually and available in a chrome, black or Realtree camo finish. You’ll also need Zippo Fluid to go along with these, or another brand of lighter fluid. The directions state that Ronsonol Lighter Fluid is the only other recommended type.

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