Receiving Helpdesk

do i need a return line with a fuel pressure regulator

by Sasha Welch Published 3 years ago Updated 2 years ago

Requires no fuel return line and fittings from the regulator to the fuel tank. This reduces weight, complexity (routing a return line can prove to be difficult), and expense.Jan 12, 2017

How to tell if a fuel pressure regulator is bad?

What Are The Signs Of A Bad Fuel Pressure Regulator?

  1. Acceleration Issues. Poor acceleration is among the most common and earliest symptoms of a bad fuel regulator. ...
  2. Excessive Leakage Of Fuel. Another obvious sign of a bad fuel regulator is unnecessary fuel leakage. ...
  3. Engine Misfiring. ...
  4. Black Smoke. ...
  5. Fuel Pump Noises. ...

How do you install a fuel pressure regulator?

Where is fuel pressure regulatore located

  • Relieve the fuel system pressure.
  • Remove the air cleaner outlet resonator.
  • Disconnect the engine wiring harness from the retaining clips at the front of the engine.
  • Disconnect the fuel pressure regulator vacuum line.
  • Clean any dirt from the fuel pressure regulator and the surrounding area.
  • Disconnect the fuel return pipe.

More items...

How to rebuild fuel pressure regulator?

– Most 7.3L see an increase of 10psi of fuel pressure – The added fuel pressure will help the injectors last longer – Most trucks will actually quiet down a little at idle – Quicker spool up on the turbocharger. The kit does include all the O-Rings and hard parts to rebuild the fuel pressure housing.

Where to put fuel pressure regulator?

The Best Location for a Fuel Pressure Regulator

  • Location, location, location! It’s not only the number one rule in real estate, it’s also a contested point when mounting a fuel pressure regulator.
  • Diesel Systems – OE or Mildly Modified. ...
  • "Lower Power" Gas or Ethanol Systems. ...
  • “High G" Launches. ...
  • High Power Applications. ...
  • “Extra Low Fuel Pressure” Systems. ...

Why is the return regulator closed?

Why is a boost reference line needed for blow through carburetor?

What is a deadhead regulator?

Why is a deadhead system better than a regulated system?

Does an engine need fuel to make more power?

Is fuel line pressure greater than gauge pressure?

Can a return style regulator be used as a deadhead regulator?

See more

About this website

Does a fuel pressure regulator return fuel?

This not only places additional load on the fuel system, but the amount of strain increases as pump volume and flow increases. In contrast, a bypass regulator controls pressure by returning excess fuel out of the bottom port and back to the tank using a return line.Mar 16, 2016

Does a fuel system need a return line?

This part of the fuel system is referred to as the vapor collection or trap system. In either case, the fuel pump must maintain sufficient pressure at the engine, which can be done WITHOUT a return line, but without one, surging and hesitation are more likely, and vapor lock is more of a problem.

Do you need a return line?

Return-style systems require fuel pumps to work all the time—it never shuts off as long as the engine's running, which can shorten the life of the pump. Your plumbing system can become more complicated because you have to run a separate return line from the regulator to the tank.Oct 10, 2017

How do you hook up a fuel pressure regulator with a return line?

3:506:17Install an Adjustable Fuel Pressure Regulator for Carbureted EnginesYouTubeStart of suggested clipEnd of suggested clipAnd that fuel line on the left side actually comes down. And connects up with the feed line from theMoreAnd that fuel line on the left side actually comes down. And connects up with the feed line from the tank. And then that line coming out the bottom is the return back to the tank.

What is the purpose of the fuel return line?

By removing the return box, you reduce the fuel temperature to prevent it from evaporating or vaporizing outdoors or when it is parked inside a warm environment. A fuel return line goes back to the tank of gas after collecting fuel. A high-pressure supply for the fuel injectors is necessary for fuel injection systems.Feb 15, 2022

What's the purpose of fuel return line?

With a return line the fuel pump can provide pressure to the injectors without changing the pressure in the fuel tank. In either case, fuel is departing the tank for good at whatever rate the engine is burning it. Also, liquid gasoline will turn into a vapor, which should offset the negative pressure.Jun 23, 2010

Can you block off fuel return line?

Any fuel going through the return line is simply fuel your engine did not need/could not use. Blocking or restricting the line only increases fuel pressure at the injectors. Blocking the line results in the fuel pressure just being the maximum the pump can push.Sep 3, 2008

How does a return fuel pressure regulator work?

0:493:18Understanding how a fuel pressure regulator works. - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the fuel pump supplies the put the fuel to the regulator the regulator bypasses. The correctMoreSo the fuel pump supplies the put the fuel to the regulator the regulator bypasses. The correct amount to maintain a specific pressure coming back through the system to my fuel injector.

Where does fuel return line go on carburetor?

2:529:57Carburetor Return Line: The BEST Setup/Layout - YouTubeYouTubeStart of suggested clipEnd of suggested clipThrough the fuel rail on the carburetor through the regulator.MoreThrough the fuel rail on the carburetor through the regulator.

Do I need a fuel pressure regulator on a carburetor?

A fuel pressure regulator is always needed.Feb 20, 2010

How do I run a return fuel line?

3:427:32How To Properly Add A Fuel Return Line for EFI Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe hose onto here with a proper high-pressure hose clamp okay so install that all the way onMoreThe hose onto here with a proper high-pressure hose clamp okay so install that all the way on tighten up your clamp. And get your fingers in there as hard as it's gonna be you'll figure it out.

How do you route a fuel pressure regulator?

0:562:45Fuel Pressure Regulator Install [How To/Tech] - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe correct way and placement is going to be like this we've got your tank right here. Then you goMoreThe correct way and placement is going to be like this we've got your tank right here. Then you go down over here to your pump. And then you've got your fuel rail or your fuel injectors. Then.

Going from EFI to Carb, need help with pressure regulator.

I need some advise on getting the correct fuel pressure regulator. I am currently dealing with a screwed up sniper efi system and need to re-install my carb but I'm having a hard time choosing the correct fuel pressure regulator. I am going to use the current efi fuel pump in the tanks Inc...

how much fuel pressure for carb? | NastyZ28.com

I have a 454 with a 750 Speed Demon and want to know how much fuel pressure I need to have. While idling, I have over 7psi (my guage only went to 7, at idle it stays pinned against the stop, but as soon as you give a little throttle it fluctuates so I assume it's just over 7 at idle).

What fuel pressure should I run with my new carb?

Each style of carburetor has a fuel pressure range where they perform the best. The owners manual that came with your carb will give you set-up and tuning instructions.

How to Install Fuel Pressure Regulators for Carburetors

When choosing a fuel pressure regulator for your ride, you need to take into consideration several factors. The regulator is a critical piece and should to be matched to the type of fuel delivery system and the fuel pump that you are using or plan to use.

Definition & Description

Return Style Regulators are a common choice for a performance fuel system. These regulators are also called “bypass” regulators.

How does it work?

Fuel from the pump enters the inlet. It flows past the “bypass valve,” which is held closed by a spring. Fuel exits the outlet port. Finally, it flows to the fuel bowls or fuel rails.

How does it affect performance?

A return-style regulator offers a few benefits over Blocking Regulators:

Why is the return regulator closed?

A return regulator is normally closed until the pressure limit is reached, opening the bypass outlet to return the excess volume back to the tank. This places far less load on the pump for street-driven cars because the pump isn’t struggling against high pressure on the inlet side of the regulator.

Why is a boost reference line needed for blow through carburetor?

This compensation would also be necessary for a blow-through carbureted application because the carburetor vents are exposed to boost pressure . In that case, it’s best to plumb the boost reference line to the carburetor hat to ensure that the fuel pressure into the carburetor is boost referenced.

What is a deadhead regulator?

A deadhead regulator is designed to be normally open, meaning fuel will flow through the regulator and be restricted once the pressure reaches its pre-set limit. This system places an additional load on the fuel pump since it now operates at full capacity and pressure against the regulator.

Why is a deadhead system better than a regulated system?

This also means a deadhead style regulated system is less expensive to build and maintain because of the fewer components, connections, fittings, and lines. Fewer connections means fewer potential leak paths.

Does an engine need fuel to make more power?

As the horsepower race continues to escalate this places demands on many other systems. This is no more true than with fuel delivery for either carbureted or EFI engines. It follows that if an engine makes more power, it’s going to need plenty of fuel to make that power.

Is fuel line pressure greater than gauge pressure?

The net effect of this is the pressure in the fuel line is essentially greater than gauge pressure. This requires some explanation. Choosing a return style regulator for a carbureted engine requires a dedicated return line to the tank. While more complex, this offers many advantages.

Can a return style regulator be used as a deadhead regulator?

We should emphasize that a return style regulator cannot be used as a dead-head regulator by blocking the return port. If the return is blocked, the fuel pressure will spike, which could cause all sorts of bad things to happen. There are very few aftermarket high-pressure, deadhead regulators.

Fuel Return Line Size and Installation

When using a Return Style Fuel Pressure Regulator, it must be able to return 100% of the fuel back to the tank. The Fuel Return Line should be at least the same size, or one size larger than the supply. Make sure there are no sharp bends or kinks.

Why does it matter?

Any restriction on the return side will create back pressure and limit the regulator's capability. A free flowing return line maintains consistent pressure in the system.

I have a return line on my mechanical fuel pump, can I use a tee and connect the command center vent to this line?

Do not tee them together. One is a vent and the other is a fuel return line. If you replace your mechanical pump with one that does not have a return line you can then use this line as a vent line.

I have a mechanical fuel pump with a return line can I tee the fuel return line from my FCC to the fuel return line on my mechanical fuel pump?

Your mechanical pumps return line has fuel travelling though it where as the vent on the Fuel Command Center doesn’t. They can NOT be tied together because of this.

I have a 1995 Chevrolet 5.7 with a TBI I wish to use a adapter plate and put a Direct fuel injection self-learning system do I need a kit to plumb in the inlet and return fuel line? And will be FiTech injection system work with the adapter plate?

Our systems do work with adapter plates. You will need to feed the system with a high pressure efi pump like our 40101 fuel pump.

I would like to know if the return port on fitech throttle body is it fuel return or Vapor return line?

The return line returns excess fuel to maintain fuel pressure in the throttle body.

Does your system come with a fitting to install in the gas tank for the return line?

FiTech 50001 Go EFI In-line Frame Mount Fuel Delivery Kit unfortunately will not come with a fitting to put the return into the tank. Our TKO Inline Fuel Pump Kits do include a Fuel Cuff:

Why is the return regulator closed?

A return regulator is normally closed until the pressure limit is reached, opening the bypass outlet to return the excess volume back to the tank. This places far less load on the pump for street-driven cars because the pump isn’t struggling against high pressure on the inlet side of the regulator.

Why is a boost reference line needed for blow through carburetor?

This compensation would also be necessary for a blow-through carbureted application because the carburetor vents are exposed to boost pressure . In that case, it’s best to plumb the boost reference line to the carburetor hat to ensure that the fuel pressure into the carburetor is boost referenced.

What is a deadhead regulator?

A deadhead regulator is designed to be normally open, meaning fuel will flow through the regulator and be restricted once the pressure reaches its pre-set limit. This system places an additional load on the fuel pump since it now operates at full capacity and pressure against the regulator.

Why is a deadhead system better than a regulated system?

This also means a deadhead style regulated system is less expensive to build and maintain because of the fewer components, connections, fittings, and lines. Fewer connections means fewer potential leak paths.

Does an engine need fuel to make more power?

As the horsepower race continues to escalate this places demands on many other systems. This is no more true than with fuel delivery for either carbureted or EFI engines. It follows that if an engine makes more power, it’s going to need plenty of fuel to make that power.

Is fuel line pressure greater than gauge pressure?

The net effect of this is the pressure in the fuel line is essentially greater than gauge pressure. This requires some explanation. Choosing a return style regulator for a carbureted engine requires a dedicated return line to the tank. While more complex, this offers many advantages.

Can a return style regulator be used as a deadhead regulator?

We should emphasize that a return style regulator cannot be used as a dead-head regulator by blocking the return port. If the return is blocked, the fuel pressure will spike, which could cause all sorts of bad things to happen. There are very few aftermarket high-pressure, deadhead regulators.

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      Bindings
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      • 20. /vendor/outl1ne/nova-menu-builder/src/helpers.php:33
      • 22. /vendor/laravel/framework/src/Illuminate/Routing/Controller.php:54
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      Metadata
      Backtrace
      • 24. /vendor/outl1ne/nova-menu-builder/src/Models/Menu.php:35
      • 25. /vendor/outl1ne/nova-menu-builder/src/helpers.php:33
      • 27. /vendor/laravel/framework/src/Illuminate/Routing/Controller.php:54
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      Metadata
      Bindings
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      Backtrace
      • 14. /app/View/Composers/SidebarView.php:22
      • 15. /app/View/Composers/SidebarView.php:12
      • 16. /vendor/laravel/framework/src/Illuminate/View/Concerns/ManagesEvents.php:124
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      Metadata
      Bindings
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      Backtrace
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      • 23. /vendor/laravel/framework/src/Illuminate/Filesystem/Filesystem.php:108
      • 24. /vendor/laravel/framework/src/Illuminate/View/Engines/PhpEngine.php:58
      • 25. /vendor/livewire/livewire/src/ComponentConcerns/RendersLivewireComponents.php:69
      • 26. /vendor/laravel/framework/src/Illuminate/View/Engines/CompilerEngine.php:61
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    Outl1ne\MenuBuilder\Models\MenuItem
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    Outl1ne\MenuBuilder\Models\Menu
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