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diesel fuel pump replacement cost

by Dr. Ezra Purdy Sr. Published 3 years ago Updated 3 years ago

The average cost for diesel injection pump replacement is between $1,090 and $1,418. Labor costs are estimated between $479 and $604 while parts are priced between $612 and $814. This range does not include taxes and fees, and does not factor in your specific vehicle or unique location.

Full Answer

How much does replacing a fuel pump cost?

The task it performs is a fairly straightforward one by carrying the fuel from the fuel tank to the engine. Without a properly functioning fuel pump, the engine won’t run. The cost of having the fuel pump replaced by a mechanic will generally be between $260 – $1009, and the price will vary greatly depending on the type of car you own.

How to fix a fuel pump without replacing it?

How to fix a fuel pump without replacing it

  • Third Step. : Search for a protective Cap and remove it. This will enable you to attach the hose of the fuel pressure gauge.
  • Fifth Step. :Fit the gauge with the right adapter and fix line to the test port. ...
  • Sixth Step. : After attaching the gauge you can turn the Ignition Key To ON mode. ...

When is it time to replace your fuel pump?

Fuel Pump Factory has established itself as a leading ... Hence, it is important to have a replacement that fits and functions just like your factory units.” The company has been in business since 2007. With a long history of operation, the company ...

How do you repair a fuel pump?

Things to check before attempting to fix fuel pump

  • Fuel level: You need the confirm the fuel level to make sure there is enough fuel in the tank
  • Fuel pump noise: Check for fuel pump noise which is a usual swish sound when you turn on the ignition. ...
  • Fuel filter: Confirm whether the fuel filter is blocked or not. ...

More items...

How much does it cost to replace a diesel fuel pump?

It will cost you about $500-$1200 to replace a fuel pump in your truck. You will spend about $200-$300 on labor and parts will be about $400-$800.

Is it worth replacing a fuel pump?

It is usually unnecessary to preemptively replace the fuel pump, but if there is another service being performed on the vehicle that involves removing the gas tank, and the current fuel pump has been running for over 100,000 miles, then replacing it could save money and time in the long run.

How long do diesel fuel pumps last?

It takes gas from the gas tank and sends it to the engine so your car, truck, or SUV can start and run. Your vehicle's fuel pump should last at least 100,000 miles or more.

What are the symptoms of diesel pump failure?

With frequent fuel filter clogging, fuel pump failure is often to follow....Symptoms of a failing fuel pump may include:Jerks or sputters at high speeds.Power loss on acceleration.Power loss while driving up a slope.Power loss while towing.Engine surging while acceleration is not engaged.Engine will not fire.

How long does a fuel pump job take?

The labor to replace the in tank fuel pump and the inline fuel filter that should be replaced with the fuel pump will take 4 to 5 hours labor.

Can I replace my fuel pump myself?

Should you do the job yourself? Installing a fuel pump can be difficult – especially if you've got a full gas tank. Plus, because fuel is flammable, the task can be dangerous. If you decide to tackle the job yourself, make sure to take the necessary precautions and have a fire extinguisher on hand.

What causes diesel fuel pump failure?

Two of the most common causes of diesel fuel pump failure are consistently low gasoline and engine breakdowns.

What are the signs your fuel pump is going out?

Symptoms of a bad fuel pumpEngine runs poorly. If you've owned your vehicle for several years or have experience behind the wheel in general, you probably know what a well-running engine sounds like. ... Vehicle doesn't start. ... Overheating engine. ... Can't sustain speed. ... Decreased fuel efficiency.

What causes fuel pump failure?

Fuel pump failures can be caused by electrical faults, old age (wear) or fuel contaminants (dirt, moisture or bad gas). Fuel pump failures often occur without warning. Fuel pumps, injectors and pressure regulators are the three most commonly replaced fuel system components.

Can diesel fuel pump be repaired?

With the high costs of these units, it is economical to know if they are faulty or if there are other underlying issues on your vehicle. Your diesel pumps will be professionally repaired/reconditioned as follows: Disassembled. All parts completely cleaned.

How do you check a diesel fuel pump?

Loosen your in-line fuel filter hose clamps using a screwdriver, then check the filter to make sure there aren't any obstructions. – Use a fuel pressure gauge: Attaching a fuel pressure gauge to the pulse hose coming out of your fuel pump will help you show if your fuel pump is putting out the right pressure.

Will a bad fuel pump throw a code?

Bad Fuel Pump, Fuel Pressure Sensor Can Trigger 'Check Engine' Light, P0087 Code. Your car's “Check Engine” or “Service Engine Soon” light can flash on for more than 1,400 different reasons.

How much does it cost to replace a 2009 Silverado fuel pump?

For a 2009 Chevrolet Silverado, the labor calls for 2.6 hours of labor and the fuel tank must be removed in order to replace the fuel pump. At an independent shop, the labor would cost $260 and an aftermarket fuel pump assembly would range between $75 and $150 depending on the brand used and price markup. At the dealership, the labor would cost ...

Where is the fuel pump located?

The fuel pump is located inside the fuel tank and usually is composed of an electric motor, a fuel level sensor, and on some modern vehicles, an alcohol content sensor. This complete assembly is usually referred to as the fuel sending unit. On most newer cars, the individual components are not serviceable and the entire assembly is to be replaced.

What is the name of the pump that sends fuel from one side to the other?

Vehicles that have a gas tank that is split into two compartments will typically have one pump that transfers fuel from one side to the other (called the transfer pump ). Then, the fuel-sending unit sends the fuel to the engine once it received the fuel from the second compartment.

Why do high pressure pumps run off camshafts?

The high-pressure pumps typically run off of the camshaft with gear or piston to increase the fuel pressure to combat the extremely high pressure of the combustion chamber that the injectors are spraying fuel into. When a fuel pump fails while driving, the engine will stall out as it has no fuel to burn.

What happens if a fuel pump fails?

If your direct injection high-pressure fuel pump fails, your engine may still run at idle but might run roughly when attempting to drive. Because the engine needs the increased fuel pressure to run properly, replacing a failed high-pressure pump is mandatory even if your in-tank unit is still working properly.

What is the fuel sending unit?

The fuel sending unit is primed when the ignition is turned on and once the engine is cranking, the sending unit provides fuel to the engine through the fuel rail. The fuel rail houses the fuel injectors and the computer controls the amount of fuel to be injected into the engine.

How much does an octane booster cost?

Most octane boosters cost between $5 and $10 depending on the brand and size of the bottle . Fuel treatment additives.

How to test a fuel pump

There are a number of ways you can test your fuel pump at home. A simple way to tell if your fuel pump is working at all is to turn your key to the “On” position (just short of “Start”) and listen for the buzz of your fuel pump behind you.

How much to replace a fuel pump?

Fuel pump replacement costs vary from vehicle to vehicle, so we gathered estimates for replacing a fuel pump in three sample vehicles in Austin, Texas, to give you examples of what this service might cost. See the results below.

How much does it cost to repair a fuel pump?

If you can’t afford an outright fuel pump replacement, you might be able to get away with a repair on your fuel pump. Just know that repairs are considered temporary fixes, and unlike repairing a transmission or engine, you will likely need an entirely new unit soon.

What to do after replacing the fuel pump

Many mechanics recommend that you take a long drive after you replace your fuel pump, as this will allow your system to completely burn up all the old, dirty gas while you make sure everything is working. You should also make sure that your first post-replacement gas tank fill-up is with good gas of the correct octane for your vehicle.

Bottom line

A broken fuel pump can be bad for your vehicle and can lead to many expensive problems down the road if left unfixed. When you start to notice symptoms or see your "check engine" light, it’s important to start working on getting the issue fixed.

Where is the fuel pump located?

Located inside your fuel tank, a fuel pump has a small electric motor to make sure that pressurized gasoline flows to the engine to power the vehicle. Along the way, the fuel passes through a filter, either inside the fuel tank or externally in the fuel flow line. Most fuel pumps will last for the life of the vehicle but occasionally they can fail.

How do you know if a fuel pump is failing?

Most fuel pumps will last for the life of the vehicle but occasionally they can fail. Signs of such failure are a car that won’t start or stalls once it has started. Other times, the fuel flow can slowly become starved causing the check engine light to come on.

What is a diesel injector pump?

The diesel injection pump produces the high fuel pressure required by diesel fuel injectors. Its shaft rotates in time with the engine, allowing it to send a high pressure fuel pulse to each injector at the proper time.

How long do high pressure fuel pumps last?

High pressure fuel pumps on diesel engines have incredibly long service lives. They tend to last between 100,000 and 150,000 miles, and repeat replacements are not typical. A small handful of European commuter cars recommend replacement as scheduled maintenance, but this is a very small number.

How does a diesel pump work?

How does the diesel injection pump work? The diesel injection pump, also called high pressure fuel pump (HPFP), is driven, on most vehicles, by the timing chain, timing belt, or timing gear. It receives slightly pressurized fuel from the fuel tank in a large volume, and attempts to compress the liquid, resulting in a moderate flow ...

Why is it important to inspect a fuel pump?

It is important that the fuel pump be periodically inspected for leaks, wear, shaft play, and metal shavings, as failure of the injection pump can send these metal shavings through the entire fuel system.

Can a failed fuel pump cause metal shavings?

Also, continuing to drive with a failed high pressure fuel pump could lead to metal shavings being passed through the fuel system as the fuel pump continues to spin. Since modern diesel fuel systems have return fuel lines, the metal shavings can make their way through the high pressure fuel pump, through the fuel distributor, to the injectors, ...

How much does it cost to replace a fuel pump?

Probably, the most basic question to ask when you need to change a fuel pump is, how much does fuel pump replacement cost? Generally, mechanics do the fuel pump replacement job, and the average service cost ranges from $545 to $689, while the actual price is anywhere between $191 and $1,289.

What is a fuel pump?

But for the sake of those who are unfamiliar with this object, a fuel pump is an important component of a car or any vehicle. It is responsible for pumping or pushing the fuel from the vehicle’s gas tank going to the main engine.

Why does my fuel pump stop working?

It happens because the fuel pump fails to supply a consistent amount of fuel to the vehicle’s engine. In addition to that circumstance, here are other signs that will tell you there is something wrong with the fuel pump, and it needs to be replaced as soon as possible. 1.

When you hear a sputtering engine, do you need to replace the fuel pump?

In the event when you hear engine sputtering while you’re driving the car, you will need to have the fuel pump replaced before it affects other engine parts. Aside from hearing unnecessary engine noises, there are other signs to watch out for. Before you get to know those points, let’s find out the cost to replace a fuel pump.

Can you fix a broken fuel pump?

If you are a mechanic, then you know how to fix a broken fuel pump or replace it when it’s overused. However, if you don’t know how to replace or fix a fuel pump, then it is best to give the job to a professional mechanic or a service provider. Repairing it on your own can lead to worse damages on your car, hence, higher costs to pay.

How much does it cost to replace a fuel pump?

The average fuel pump replacement cost is between $100 and $700, depending on the car model and labor costs. A fuel pump costs $50 to $400, and the labor cost is $50 to $300.

Where is the fuel pump located?

Fuel Pump Location. The fuel pump is almost always located at the top and inside the fuel tank on newer cars . Some cars have a cover to remove under the backseat or in the trunk to reach the fuel pump’s location. Unfortunately, you have to remove or lower the fuel tank to reach it for some cars.

Why won't my car start if the fuel pump is bad?

The engine needs fuel to run, and if the fuel pump is bad, the engine won’t get any fuel. If your engine doesn’t start at all or having sudden engine shutdowns while driving, there might be a problem with the fuel pump.

What is the function of a fuel pump?

The fuel pump’s main function is to deliver fuel to the fuel injectors, injecting fuel into the combustion engine system. In most cases, carburetor engines use the function of mechanical fuel pumps, which are mounted outside the fuel tank and operate under low-pressure conditions. Apart from carburetor engines, ...

Why does my fuel pump fail?

A fuel pump can be damaged or fail for various reasons, such as the consistent use of contaminated fuel or poor quality fuel. In this article, you will learn the most common symptoms of a poor fuel pump, location, and replacement cost.

Why is a fuel pump important?

The fuel pump is an important component of your vehicle. Without it, your car would die imminently. In all modern gas and diesel vehicles, a fuel pump is necessary, whereas, in older vehicles, the function depends solely on gravity to deliver the fuel. A fuel pump can be damaged or fail for various reasons, such as the consistent use ...

Do spark plugs die before their time?

The smallest damage occurs in the cylinder itself, and the smallest components take the greatest damage. This means the spark plugs may die before their time. So if you feel that your spark plugs need to be replaced too soon, you may be dealing with a faulty fuel pump.

What is the Cost of a Fuel Pump Replacement?

There are many variables that can affect your overall costs associated with this repair process.

Symptoms of a Bad Fuel Pump

When your fuel pump starts to fail, you will notice very recognizable symptoms related to the failure that is quite easy to trace back to the fuel pump.

Possible Additional Costs Related to Your Fuel Pump Replacement

If you have been operating your vehicle for too long with a fuel pump that is bad, you might have to pay for additional diagnostics to rule out other issues.

How Long Should a Fuel Pump Last?

OEM fuel pumps should last for about 100,000 miles. This lifespan can be affected by some environmental conditions like operation for long periods at very high temperatures or driving extensively in locations at high elevations.

How to Save Money On Your Fuel Pump Replacement

You could potentially take care of this replacement process yourself if you have some mechanical experience. The process of replacing this part is not that complicated if you have done some work on diesel engines before.

Fuel Pump Replacements Are Often a Necessary Process for High Mileage Vehicles

For vehicles that are driven many miles in a year or which haul loads long distances, a fuel pump replacement is part of the expected wear and tear on the engine.

What is a fuel pump?

As its name implies, a fuel pump delivers or “pumps” gas or diesel into the combustion chamber of your Mercedes-Benz. It’s meant to be a long-lasting piece of equipment but sometimes. like any part, it can fail. That’s when a fuel pump replacement becomes necessary.

Where is the fuel pump located?

Located inside your fuel tank, a fuel pump has a small electric motor to make sure that pressurized gasoline flows to the engine to power the vehicle. Along the way, the fuel passes through a filter, either inside the fuel tank or externally in the fuel flow line. Most fuel pumps will last for the life of the vehicle but occasionally they can fail.

How to tell if fuel pump is failing?

Other times, the fuel flow can slowly become starved causing the check engine light to come on. Or if you hear a whirring sound coming from your fuel tank , the fuel pump may be about to fail, since fuel pumps do not normally make noise.

Can a bad fuel pump cause an engine to overheat?

A bad fuel pump can overheat, causing the engine to overheat. Any of the above issues along with a “Check Engine” light. If you ignore these symptoms for too long your engine will eventually fail to start, so it’s best to see your mechanic as soon as you can. For more information, read our article.

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