Step 1 – First thing, check the battery voltage from the positive connection to the battery negative. A 12 volt solenoid uses 12-18 volts and low voltage will not activate the solenoid. Step 2 – If the voltage is low, check the cable ends for corrosion.
Full Answer
What are some common problems with Bad Boy Buggies?
the service department at Bad Boy Buggies for further assistance. 2 Flash. Incorrect Startup Sequence. This is usually caused when either the directional switch on the dash is in forward or reverse when the key is switched on, or if the accelerator is depressed before the key is turned on.
How to identify a faulty solenoid?
To determine the faulty one, you must keep the red lead of the voltmeter on the positive connector of the solenoid. Similarly, place the black lead of the voltmeter on the negative terminal of the battery and activate the system.
What to do if Your Bad Boy Buggies controller is 3 Flash?
If the problem is still present contact the service department at Bad Boy Buggies for further assistance. 3 Flash. MOSFET Short circuit. The first thing to do when you encounter a 3 flash is to connect the PcPak to the controller. If the status says mosfet short circuit, the controller needs to be replaced.
How do you test a battery pack solenoid with a multimeter?
Check the power getting delivered to the solenoid. Set the multimeter reading to volts and activate the solenoid circuit by connecting the multimeter leads to the small terminals of the solenoid. If the reading is not the specified battery pack voltage, there is no problem with the solenoid.
How do you test a bad boy solenoid?
Touch the metal shaft of a screwdriver to both of the large terminals at the same time. If the engine turns over and starts, the solenoid is bad and should be replaced.
How do I know if my electric golf cart solenoid is bad?
Press on the accelerator while the key is turned on and the cart is in forward.The solenoid needs to be replaced IF the voltmeter shows a full battery voltage without a click.If your voltmeter stays at 0, the problem stems from somewhere else in your cart.
How do you test a 48v solenoid?
0:182:58Solenoid Troubleshooting - YouTubeYouTubeStart of suggested clipEnd of suggested clipTroubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'llMoreTroubleshooting this solenoid is actually quite simple in order to troubleshoot the solenoid we'll use the continuity feature of our multimeter we can either use continuity or the resistance feature.
How do you test a 36 volt ezgo solenoid?
This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.
What are symptoms of bad solenoid?
As a result, the common signs of a bad starter solenoid include:Engine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid.More items...•
How do you check if a solenoid is working?
Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.
Should a solenoid have continuity?
While the solenoid coil would be defective if it were electrically open (NO continuity), just having continuity doesn't necessarily mean the component is good. The solenoid's armature could be seized in place and unable to move at all or whatever that armature is connected to could be faulty as well.
How do you troubleshoot a solenoid?
3:598:14How to troubleshoot a solenoid valve that does not close - YouTubeYouTubeStart of suggested clipEnd of suggested clipWell if the system conditions cannot be adjusted to ensure that the belt can close then if possibleMoreWell if the system conditions cannot be adjusted to ensure that the belt can close then if possible replace the valve with another type and or size to meet the given system conditions.
How do you check continuity on a solenoid?
3:145:25How to test 12vdc solenoid. - YouTubeYouTubeStart of suggested clipEnd of suggested clipStart it back down. Together one which is the red. And clip it to that. Just like that and you'llMoreStart it back down. Together one which is the red. And clip it to that. Just like that and you'll see there's no continuity between it because there's nothing nothing activating. It.
How do you test a 36v golf cart solenoid?
Set your voltmeter to the ohms reading, and connect its probe to each one of the big terminals. Of course, the reading should be zero. Next, move the cart's switch to forward, turn it on, and accelerate slowly. Your solenoid should click.
How do you bypass the solenoid on a EZ Go golf cart?
Steps to bypass the solenoid in EZGO golf cart:Take the controller cover after disconnecting the negative terminals of the battery.Now, disconnect the larger wires from the solenoid.After this, connect the high side wires and large wires terminals bypassing the solenoid.Try starting the cart.More items...
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
How to check a solenoid?
Follow These Simple Steps to Check the Solenoid: 1. You will need a couple of tools: a voltmeter or multimeter, and (typically) a ½” wrench. 2. Disconnect any cables from the two large terminals. Be sure to wrap the cable ends in tape, and keep the ends separate from each other. 3.
What voltage is applied to the two small terminals to activate the solenoid?
Battery voltage is applied to the two small terminals to activate the solenoid, which then connects the two large terminals together. From time to time, the two large terminals malfunction and the solenoid needs to be replaced.
What does it mean when a golf cart solenoid goes bad?
Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...
How to check if a golf cart solenoid is silent?
On an electric golf cart, if the solenoid is silent – no clicking – use the setting voltmeter to DC volts using the 200 range. First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn’t move, then the problem is not with the solenoid.
What does a solenoid do when you turn the ignition?
Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...
Why do golf carts have solenoid?
The solenoid is simply there to allow electricity to flow freely to the controller and motor which will result in a running golf cart. RELATED: 4 Signs you need to Replace your Golf Cart Batteries.
Why won't my solenoid click?
The solenoid might not be getting enough electricity to do its work – which could be caused by loose connections, a weak battery or the coil wearing out.
Why do you use electrical tape on a solenoid?
When you do this, use electrical tape to seal the cable ends, so they won’t form a circuit by accidentally touching each other or connecting through a metal conductor inadvertently. Doing this will ensure the vehicle will not run while testing the solenoid.
Why is my golf cart not clicking?
On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click. Two things could be going on here.
How to tell if your solenoid is faulty?
In an electric cart, one of the key signs of a faulty solenoid is when you turn your cart’s ignition on, and find no electricity is being transferred to the controller from the solenoid. When this occurs the usual solenoid click on and off associated with the ignition switch will not take place.
What is a solenoid in a golf cart?
A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.
What is a solenoid wiring diagram?
A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.
How to get a golf cart going without a glitch?
To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.
What does the inductive throttle sensor do on a golf cart?
When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.
How often do solenoids work?
Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.
Why is my golf cart not clicking?
This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.