How do I know if my golf cart solenoid is bad?
If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.
How do you test a 48v solenoid on a golf cart?
Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.
How do you bypass the electric solenoid on a golf cart?
Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.
What happens when golf cart solenoid goes bad?
If the solenoid is broken and not working correctly, you may notice your golf cart won't start, picking up speed, or even working at all (issues with acceleration could also be caused by a bad speed controller).
Can you bypass a solenoid?
5:037:29Solenoid Bypass - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hardMoreAll you have to do to bypass the solenoid. And make the starter turn is basically connect this hard copper wire to this point on the battery. Then you're not doing anything with the solenoid.
How do you troubleshoot a solenoid?
3:598:14How to troubleshoot a solenoid valve that does not close - YouTubeYouTubeStart of suggested clipEnd of suggested clipWell if the system conditions cannot be adjusted to ensure that the belt can close then if possibleMoreWell if the system conditions cannot be adjusted to ensure that the belt can close then if possible replace the valve with another type and or size to meet the given system conditions.
How do you test a EZGO 48v solenoid?
This can Also be tested by putting a test lead on each small terminal and pressing the gas pedal. The meter should read 36 V when the gas is pressed. If this voltage does exist when the gas pedal is pressed then the solenoid should click and engage.
How do you check if a solenoid is working?
Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.
Why is my solenoid not clicking?
If you do hear clicking, the solenoid may be engaging, but not sufficiently. Hearing clicking without the starter motor moving means the solenoid is transferring the electricity, but it may not be enough. No clicking means the solenoid is not properly engaging, but this may also be due to a dead battery.
What are symptoms of bad solenoid?
As a result, the common signs of a bad starter solenoid include:Engine Doesn't Crank or Start. ... No Clicking Noise When Trying to Start the Engine. ... Starter Spins Without Fully Engaging the Flywheel (Rare) ... Engine Cranks Slowly (Rare) ... Test the battery. ... Check That Power is Getting to the Starter Solenoid.More items...•
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
What would cause an electric golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
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What is a solenoid in a cart?
All the amperage that goes to the motor goes through the solenoid. The solenoid is the high amperage cut off (safety) switch in the cart. to handle the increased flow.
How to check if a solenoid is working?
Remove the pre-charge resistor from the big terminals. Put the voltmeter black (common) on battery main (-) and the red lead on the solenoid big terminal with the battery Main (+) cable on it. The voltmeter should read the same as the battery pack here.
When should solenoid be closed?
The solenoid should only be closed when the cart is running. Never leave the solenoid closed (activated) when the cart is not in use. # 5. Magnetic breakouts reduce arc damage which is caused by making and breaking the contactor connection.
Why is my solenoid not clicking?
Solenoid not clicking. The solenoid makes a click sound when it activates or closes and another click when it opens. Power flows between the large posts when the solenoid is closed. Solenoid activation requires battery pack voltage is present and readable with a voltmeter between the 2 small terminals.
What is a solenoid in a golf cart?
A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.
What is a solenoid wiring diagram?
A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.
How to get a golf cart going without a glitch?
To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.
What does the inductive throttle sensor do on a golf cart?
When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.
How often do solenoids work?
Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.
Why is my golf cart not clicking?
This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.
Why does my gas cart not turn over?
In a gas cart, a bad solenoid prevents the starter from being engaged and therefore results in the engine not turning over.
Where are the solenoids on a golf cart?
In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.
How to test golf cart solenoid?
A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.
Why doesn't my golf cart solenoid click?
This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.
What to do if your solenoid is not zero?
If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.
How to tell if solenoid is bad on golf cart?
The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.
How to tell if a golf cart won't start?
The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.
Is a solenoid an electromagnet?
A solenoid is NOT an electromagnet, but like an electromagnet, it IS a coil of wire, partially surrounding an iron core, that is made to move inside the coil by the magnetic field caused by current flowing through the coil. It is used to convert electrical energy to mechanical energy, as in the operation of a switch.